CsAg5Te3 Thermoelectric Material Synthesis

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Solution Overview

Problem

Current methods for synthesizing CsAg5Te3 thermoelectric materials are time-consuming and do not efficiently produce high-purity products, limiting their performance in thermoelectric devices.

Innovation Solution

A one-step high-temperature solid phase method is used to synthesize CsAg5Te3 crystal material with a specific mole ratio of cesium, silver, and tellurium elements, followed by hot-pressing sintering to create a densified bulk thermoelectric material, significantly reducing synthesis time and improving purity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If two-step synthesis method is used to prepare CsAg5Te3 crystal material, then pure phase product can be obtained, but synthesis time is extremely long (10 days)

Engineering Contradiction:
Improveproduct purityVSAvoidsynthesis time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent combines multiple synthesis steps into a single-step solid phase reaction process. By mixing CsCl, Ag2Te, and Te powders in specific ratios and heating at 750-950°C for 0.5-48 hours, the method simultaneously achieves phase formation and purification that previously required separate sequential steps, reducing synthesis time from 10 days to less than 48 hours while maintaining pure phase CsAg5Te3 product

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent optimizes reaction parameters including temperature range (750-950°C), time duration (0.5-48 hours), and precise molar ratios of starting materials (CsCl:Ag2Te:Te = 1:4.9-5.1:2.9-3.1). By adjusting these parameters, the method achieves complete reaction and pure phase formation much faster than conventional methods, resolving the contradiction between speed and purity

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If conventional synthesis methods are used, then product can be obtained, but synthesis time is long and efficiency is low

Engineering Contradiction:
Improveproduct yieldVSAvoidsynthesis efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent performs preliminary preparation by precisely mixing CsCl, Ag2Te, and Te powders in predetermined molar ratios before the main reaction. This pre-mixing ensures optimal contact between reactants and uniform distribution, enabling the subsequent heating step to proceed rapidly and efficiently, thereby increasing both yield and productivity while reducing total synthesis time

Inventive Principle:
Principle #10Preliminary action

3Loss of time

If high temperature solid phase method is used, then synthesis time is reduced and purity is improved, but energy consumption increases

Engineering Contradiction:
Improvesynthesis timeVSAvoidenergy consumption
Core Design Contradiction:
Loss of timeVSUse of energy by moving object

Solution Approach 1:

The patent optimizes the temperature parameter to a specific range (750-950°C) that is high enough to enable rapid reaction and pure phase formation within 0.5-48 hours, but not excessively high to waste energy. This optimized temperature range, combined with precise control of reaction time and stoichiometric ratios, achieves fast synthesis with reasonable energy consumption by avoiding both insufficient heating (which would require longer times) and excessive heating (which would waste energy)

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves a high dimensionless figure-of-merit ZT of 1.6 at 700K, with thermal conductivity of 0.19 W/m·K, electric conductivity of 53 S/cm, and high stability, enabling efficient energy conversion and recyclability.

Implementation Method 1

a method for preparing CsAg 5 Te 3 crystal material comprises that CsAg 5 Te 3 crystal material is obtained by placing a raw material containing cesium element, silver element and tellurium element under a vacuum condition and using high temperature solid phase method

Methodology Applied
Scientific EffectSolid phase reaction:

Implementation Method 2

a method for preparing a densified bulk thermoelectric material comprising the CsAg 5 Te 3 crystal material

Methodology Applied
Scientific EffectSintering: Sintering

Data Source

PatentEP3242338B1Thermoelectric material, and preparation method therefor and application thereof
Publication Date: 2020.04.29 FUJIAN INST OF RES ON THE STRUCTURE OF MATTER CHINESE ACAD OF SCI
  • EP3242338B1 patent drawingFigure 1
  • EP3242338B1 patent drawingFigure 2(a)~2(d)
  • EP3242338B1 patent drawingFigure 3

AI summary

The present application discloses a thermoelectric material, which contains CsAg5Te3 crystal material. At 700K, the thermoelectric material has an optimum dimensionless figure-of-merit ZT as high as 1.6 and a high stability, and the thermoelectric material can be recycled. The present application also discloses a method for preparing the CsAg5Te3 crystal material. The CsAg5Te3 crystal material is one-step synthesized by a high-temperature solid-state method, using a raw material containing Cs, Ag and Te, so that the high-purity product is obtained while the synthesis time is greatly shortened.