X-ray CT Cover Soundproofing via Sandwiched Acoustic Layer

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Solution Overview

Problem

Conventional X-ray CT systems do not adequately reduce noise leakage from the interior of the cover, which affects the quality of medical imaging and patient experience.

Innovation Solution

The X-ray CT system incorporates two sheet-like soundproof members that sandwich a soundproof layer, comprising a thin film-like material with high X-ray and laser transmittance, and an air layer to effectively reduce noise leakage through the X-ray transmission opening, enhancing acoustic insulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a single sheet member is used to close the X-ray transmission opening, then safety is ensured and X-ray transmittance is maintained, but noise reduction is insufficient

Engineering Contradiction:
Improvenoise leakageVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The single sheet member is divided into multiple soundproof members (first and second soundproof members) with a soundproof layer positioned between them. This segmentation allows each layer to contribute to noise reduction while maintaining X-ray transmittance, effectively addressing the insufficient noise reduction of a single sheet member without significantly increasing structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The soundproof layer is constructed as a composite structure combining multiple materials: a porous core layer for sound absorption and outer wrapping layers for structural integrity. This composite material approach enables effective noise reduction while maintaining transparency to X-rays and laser beams, resolving the contradiction between noise reduction and structural simplicity.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If sound absorption material is applied as lining to reduce noise, then noise leakage is reduced, but X-ray transmittance and laser transmittance deteriorate

Engineering Contradiction:
Improvenoise leakageVSAvoidimage quality
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The soundproof members are designed with specific local properties: they are made of materials that are transparent to X-rays and laser beams in the regions where these beams pass through, while providing sound absorption in other regions. This local quality differentiation allows noise reduction without compromising image quality or laser marking functionality.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The core layer of the soundproof layer uses porous materials that effectively absorb sound waves while maintaining high transmittance to X-rays and laser beams. The porous structure provides sound absorption capability without significantly blocking electromagnetic radiation, thus reducing noise leakage while preserving image quality.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves sound insulation, reducing noise leakage and maintaining image quality by using materials that absorb sound energy and minimize X-ray absorption, thus enhancing the overall performance of the X-ray CT system.

Implementation Method 1

two sheet-like soundproof members (61) and a soundproof layer (62)... which absorb sound energy

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Implementation Method 2

a thin film-like material having a high transmittance for X-rays... that minimize X-ray absorption

Methodology Applied
Scientific EffectX-ray transmission: X-Ray

Implementation Method 3

two sheet-like soundproof members configured to sandwich a soundproof layer... and an air layer to effectively reduce noise leakage

Methodology Applied
Scientific EffectAcoustic insulation: Acoustic Absorption

Data Source

PatentUS9414793B2X-ray CT system
Publication Date: 2016.08.16 TOSHIBA MEDICAL SYST CORP
  • US9414793B2 patent drawing
  • US9414793B2 patent drawing
  • US9414793B2 patent drawing

AI summary

An X-ray CT system as the embodiment comprises an annular rotating body configured to accommodate an X-ray tube, the rotating body having a central opening, into which a bed can be inserted in the center thereof, a cover shaped in a tubular form and having a tubular case part, which, when fitted in the opening, shields the annular rotating body from a central side of the opening, the cover being provided with an X-ray transmission opening at the tubular case part, through which, X-rays from the X-ray tube are allowed to transmit, and two sheet-like soundproof members configured to sandwich a soundproof layer, the soundproof members being disposed to to close the X-ray transmission opening. According to the X-ray CT system, it is possible to reduce sufficiently the noise leaking from inside the cover.