CT Detector Heat Pipe Thermal Management

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Solution Overview

Problem

Excessive heat in CT detector assemblies leads to image artifacts due to temperature-dependent photodiode gain and mechanical misalignment of collimators, resulting in reduced image quality.

Innovation Solution

Incorporation of a heat pipe within a recessed area of a substrate supporting electronic components, with optional liquid coolant and thermal interface material, to regulate temperature and maintain mechanical alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electronic components are operated at higher temperatures to maintain performance, then photodiode gain and signal detection are improved, but image artifacts and pixel-to-pixel leakage increase

Engineering Contradiction:
Improvephotodiode gainVSAvoidimage artifacts
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The heat pipe utilizes phase transitions of working fluid (evaporation and condensation) to transfer heat away from electronic components, maintaining optimal operating temperatures and preventing image artifacts while preserving photodiode gain

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The heat pipe acts as an intermediary thermal management device between the heat-generating electronic components and the external environment, efficiently conducting heat away to prevent temperature-related image degradation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If cooling systems are added to reduce heat, then image quality is improved, but device complexity increases

Engineering Contradiction:
Improveimage qualityVSAvoidcooling system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The heat pipe is a passive self-regulating device that automatically transfers heat from hot to cold regions without requiring external control systems, power consumption, or complex mechanical components, thus improving image quality without increasing device complexity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex active mechanical cooling systems with a passive heat pipe that uses thermodynamic principles (phase change and capillary action) to achieve effective heat removal, simplifying the overall system design

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Temperature

If temperature increases occur in detector modules, then heat dissipation is reduced, but mechanical alignment between detector assembly and collimator deteriorates

Engineering Contradiction:
Improvedetector module temperatureVSAvoidmechanical alignment
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

The heat pipe utilizes phase transitions to efficiently remove heat from the detector module, maintaining stable temperatures that prevent thermal expansion and contraction, thereby preserving precise mechanical alignment between the detector assembly and collimator

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces heat-related image artifacts by maintaining optimal operating temperatures and mechanical alignment, thereby enhancing image quality in CT systems.

Implementation Method 1

a heat pipe at least partially disposed within the recessed area

Methodology Applied
Scientific EffectHeat pipe: Heat Pipe

Implementation Method 2

an electronic component attached to the substrate

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS7576330B1Computed tomography detector apparatus
Publication Date: 2009.08.18 GE PRECISION HEALTHCARE LLC
  • US7576330B1 patent drawing
  • US7576330B1 patent drawing
  • US7576330B1 patent drawing

AI summary

A computed tomography detector apparatus includes a substrate defining a recessed area. The computed tomography detector apparatus includes a heat pipe at least partially disposed within the recessed area. The computed tomography detector apparatus also includes an electronic component attached to the substrate.