Self-Calibrating CT Detectors for Misalignment Correction

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Solution Overview

Problem

Current computed tomography (CT) systems lack mechanisms to detect and correct variations in detector response during operation, leading to suboptimal image quality due to misalignment and other factors, with existing calibration methods being time-consuming and infrequently performed.

Innovation Solution

A self-calibrating CT system that determines misalignment angles and gain factors for detector elements by analyzing photon count ratios from vertically offset segments, allowing for real-time correction of spectral responses and improved image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional calibration methods are performed frequently to maintain detector response accuracy, then measurement precision is improved, but productivity deteriorates due to time-consuming calibration procedures

Engineering Contradiction:
Improvedetector response accuracyVSAvoidimaging throughput
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system performs self-calibration by automatically detecting misalignment angles and computing correction factors without requiring external calibration equipment or operator intervention. The detector elements use their own response signals to determine misalignment and generate correction factors, enabling the system to maintain accuracy independently during operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors detector response signals and uses feedback loops to detect changes in misalignment angles. The computed correction factors are applied in real-time to maintain accurate spectral responses, creating a closed-loop system that automatically adjusts to maintain measurement precision without manual intervention.

Inventive Principle:
Principle #23Feedback

2Productivity

If calibration is performed infrequently to maintain productivity, then productivity is improved, but measurement precision deteriorates due to accumulated detector misalignment

Engineering Contradiction:
Improveimaging throughputVSAvoiddetector response accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The self-calibration process operates continuously during detector operation rather than requiring periodic interruptions. The system constantly monitors response signals and updates correction factors in real-time, ensuring continuous maintenance of measurement precision without interrupting the imaging workflow or reducing productivity.

Inventive Principle:
Principle #20Continuity of useful action

3Measurement precision

If complex calibration procedures are implemented to correct all detector variations, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvedetector response accuracyVSAvoidcalibration system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential calibration function needed to correct misalignment - determining misalignment angles from response signal ratios and computing corresponding correction factors. By focusing only on the critical misalignment correction rather than comprehensive recalibration of all detector parameters, the system achieves improved precision with minimal added complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system replaces complex mechanical calibration procedures with computational methods. Instead of physically adjusting detector elements or using external calibration equipment, the system uses mathematical algorithms to compute misalignment angles from signal ratios and applies correction factors digitally, substituting mechanical complexity with computational simplicity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Measurement precision

If manual calibration by engineers is performed to ensure accuracy, then measurement precision is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvedetector response accuracyVSAvoidcalibration operation simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system performs calibration automatically without requiring trained engineers or manual intervention. The detector elements self-diagnose misalignment by analyzing their own response signals and self-correct by applying computed correction factors, making the calibration process as simple as operating the detector itself and eliminating the need for specialized calibration procedures.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables real-time detection and correction of misalignment errors, enhancing image quality and robustness against temperature and focal spot movements, while reducing the need for frequent recalibrations.

Implementation Method 1

a pixelated detector configured to generate signals in response to the emitted radiation

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 2

A misalignment angle of the detector element with reference to the X-ray source is determined based on the photon count ratio

Methodology Applied
Scientific EffectGeometric projection: Geometry

Data Source

PatentEP3558127B1Self-calibrating CT detectors, systems and methods for self-calibration
Publication Date: 2020.08.19 GENERAL ELECTRIC CO
  • EP3558127B1 patent drawingFigure 1A
  • EP3558127B1 patent drawingFigure 1B
  • EP3558127B1 patent drawingFigure 2

AI summary

The present approach relates to self-calibration of CT detectors based on detected misalignment of the detector and X-ray source. The present approach make the detector more robust to changes against temperature and focal spot movements. The diagnostic image generated by energy resolving calibrated response signals is able to present enhanced features compared to conventional CT based diagnostic images.