Cu-Co Oxysulfide Nanoarchitecture for Fast-Charging Hybrid Supercapacitors

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Solution Overview

Problem

Current materials for hybrid supercapacitors face limitations in cyclic performance, capacity retention, and energy storage density, particularly due to kinetically limited solid-state ion diffusion and poor electrochemical redox behavior.

Innovation Solution

The development of hierarchical copper-cobalt oxysulfide nanoarchitectures with flower-like morphology, synthesized using a simple low-temperature wet-chemical method on Ni-foam, providing enhanced electrochemical conductivity and redox activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If transition metal oxides are used as electrode materials, then electrochemical redox behavior and theoretical capacity are improved, but cyclic performance deteriorates

Engineering Contradiction:
Improvetheoretical capacityVSAvoidcyclic performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent employs composite materials by combining transition metal oxides with conductive carbon matrices and binding polymers. The oxide particles provide high theoretical capacity through redox reactions, while the carbon matrix ensures cyclic stability and electrical conductivity. This composite structure resolves the contradiction between achieving high capacity and maintaining reliable cyclic performance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes porous electrode structures where oxide particles are distributed within a porous carbon matrix. The porous architecture provides pathways for ion diffusion and accommodates volume changes during cycling, thereby maintaining cyclic performance while preserving the high capacity benefits of the oxide materials.

Inventive Principle:
Principle #31Porous materials

2Use of energy by moving object

If batteries are used for energy storage, then energy density is improved, but charge/discharge speed deteriorates due to solid-state ion diffusion limitations

Engineering Contradiction:
Improveenergy densityVSAvoidcharge/discharge speed
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The patent applies local quality by creating electrodes with spatially varying properties: oxide-rich regions provide high energy density through battery-type redox reactions, while carbon-rich regions provide fast ion transport pathways for rapid charge/discharge. This local differentiation allows the electrode to simultaneously achieve high energy density and fast kinetics.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent transitions from bulk solid-state diffusion to surface-dominated reactions by using nanoscale oxide particles dispersed in a porous matrix. This dimensional reduction increases the surface area available for rapid ion exchange while maintaining the high capacity of the oxide material, effectively decoupling energy density from charge/discharge speed.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Power

If supercapacitors are used for energy storage, then power density and cycle life are improved, but energy density deteriorates

Engineering Contradiction:
Improvepower densityVSAvoidenergy density
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The patent merges the characteristics of batteries and supercapacitors into a hybrid electrode system. The transition metal oxides contribute battery-type pseudocapacitance for higher energy density, while the conductive carbon matrix provides supercapacitor-type electric double-layer capacitance for high power density. This merging allows the electrode to exhibit both high energy and high power characteristics simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If carbonaceous materials are used as electrode materials, then electronic conductivity and cycle life are improved, but electrochemical performance deteriorates

Engineering Contradiction:
Improvecycle lifeVSAvoidelectrochemical capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent uses transition metal oxide particles as intermediaries that bridge the gap between carbonaceous materials and the electrolyte. The oxides provide active redox sites for electrochemical reactions, while the carbon matrix serves as a conductive intermediary that supports the oxide particles and facilitates electron transport. This intermediary arrangement enables the carbon structure to achieve high cycle life while the oxide particles provide the electrochemical capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The copper-cobalt oxysulfide nanoarchitectures demonstrate high specific capacity, excellent cycling stability, and improved energy storage performance, with a maximum area capacity of 462 μAh/cm2 and energy density of 0.33 mWh/cm2 at a power density of 2.1 W/cm2, suitable for powering small electronic devices.

Implementation Method 1

transition metal oxides show good electrochemical redox behavior and higher theoretical capacity

Methodology Applied
Scientific EffectElectrochemical redox reactions: Redox Reactions

Implementation Method 2

kinetically limited because of solid-state ion diffusion within the electrode material

Methodology Applied
Scientific EffectIon diffusion: Diffusion

Implementation Method 3

dissolving cobalt nitrate hexahydrate and copper nitrate in de-ionized (DI) water forming a growth solution

Methodology Applied
Scientific EffectChemical precipitation: Precipitation

Data Source

PatentUS11776766B1Selectively designed hierarchical copper-cobalt oxysulfide nanoarchitectures for high-rate hybrid supercapacitors
Publication Date: 2023.10.03 UNITED ARAB EMIRATES UNIVERSITY
  • US11776766B1 patent drawing
  • US11776766B1 patent drawing
  • US11776766B1 patent drawing

AI summary

The invention discloses a method of fabricating a copper-cobalt (Cu—Co) oxysulfide nanoarchitecture, the method comprising dissolving cobalt nitrate hexahydrate and copper nitrate in de-ionized (DI) water forming a growth solution, mixing disodium thiosulfate and urea to the formed growth solution, immersing a pre-cleaned Ni-foam substrate in the growth solution forming a total solution and transferring the total solution to a sealed glass bottle. The method further comprises heating the sealed glass bottle in an oil bath, thereby forming a flower-like morphology sample of copper-cobalt oxysulfide and cleaning and drying the formed sample of copper-cobalt oxysulfide. Also disclosed is a hybrid supercapacitor (HSC) comprising copper-cobalt (Cu—Co) oxysulfide nanosheets (NFs) on Ni foam as positive electrode; and copper-cobalt (Cu—Co) oxysulfide nanosheets (NFs) on porous carbon as negative electrode.