Cu2O Photoelectric Layer Doping for Solar Cell Efficiency

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Solution Overview

Problem

Multi-junction solar cells face challenges in achieving high efficiency due to the limitations of cuprous oxide (Cu2O) layers, which have a wide band gap, making it difficult to combine with silicon-based cells without narrowing the band gap and compromising transparency, and existing doping methods fail to enhance hole concentration effectively.

Innovation Solution

A photoelectric conversion layer based on Cu2O with a p-type dopant concentration of Ge, Ta, or In is introduced, maintaining a band gap of 2.10-2.30 eV and ensuring high transparency, by carefully controlling the dopant concentration between 1×10^15 and 1×10^20 atoms/cm^3, and using a mixed gas atmosphere during sputtering to form a transparent and large-particle-diameter thin film.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If cuprous oxide (Cu2O) layer with wide band gap is used, then transparency is improved, but hole concentration is insufficient

Engineering Contradiction:
Improvehole concentrationVSAvoidband gap control
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by precisely controlling the dopant concentration (1×10^15 to 1×10^20 atoms/cm³) and band gap (2.10-2.30 eV) to simultaneously achieve high hole concentration and maintain transparency. This resolves the contradiction by finding the optimal parameter range where both requirements are satisfied.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces p-type dopants (Ge, Ta, or In) as intermediaries to enhance hole concentration in the Cu2O layer without compromising the band gap. These dopant elements act as mediators that provide additional charge carriers while maintaining the optical properties necessary for transparency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If existing doping methods are used, then manufacturing process is simple, but hole concentration enhancement is insufficient

Engineering Contradiction:
Improvehole concentrationVSAvoiddoping process
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent improves upon existing doping methods by specifying precise dopant concentration ranges (1×10^15 to 1×10^20 atoms/cm³) and selecting specific p-type dopant elements (Ge, Ta, or In). This parameter specification achieves superior hole concentration enhancement while maintaining manufacturing feasibility through sputtering in mixed gas atmosphere.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the hole concentration and carrier diffusion in the Cu2O layer, reducing recombination and maintaining high light transmissivity, thereby improving the efficiency of solar cells without altering the band gap, enabling effective combination with silicon-based cells in multi-junction configurations.

Implementation Method 1

contains at least one p-type dopant selected from the group consisting of Ge, Ta, and In

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

photoelectric conversion layer based on Cu2O

Methodology Applied
Scientific EffectPhotoelectric conversion: Photovoltaic Effect

Implementation Method 3

using a mixed gas atmosphere during sputtering to form a transparent and large-particle-diameter thin film

Methodology Applied
Scientific EffectSputtering: Sputtering

Data Source

PatentUS11626528B2Photoelectric conversion layer, solar cell, multi-junction solar cell, solar cell module, and photovoltaic power system
Publication Date: 2023.04.11 KK TOSHIBA
  • US11626528B2 patent drawing
  • US11626528B2 patent drawing
  • US11626528B2 patent drawing

AI summary

The photoelectric conversion layer of an embodiment is based on Cu2O, contains at least one p-type dopant selected from the group consisting of Ge, Ta, and In, and has a band gap of equal to or more than 2.10 eV and equal to or less than 2.30 eV.