Cuboid Fastening Element for Fan Guard Strut Stability
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Solution Overview
Problem
Existing fastening solutions for fan protection grilles are inadequate in absorbing transverse force loads, often being one-piece and cohesive, which can lead to instability and breakage under the high loads generated by fan motor operation and vibrations.
Innovation Solution
A fastening device with a cube-shaped or cuboid fastening element featuring a blind insertion receptacle and a clamping mechanism that secures the fastening strut's legs, providing a clamp fit and utilizing a screw connection to generate sufficient clamping force to absorb transverse forces, with the fastening element arranged around the free longitudinal end of the strut to enhance stability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If traditional one-piece or material-jointed fastening means are used, then the structure is simple, but the fatigue strength and moment capacity are insufficient under high loads
Solution Approach 1:
The fastening device is divided into multiple independent parts: a fastening element with clamping mechanism, a fastening means (screw/bolt), and the mounting strut itself. This segmentation allows each component to be optimized for its specific function - the fastening element provides structural support, the clamping mechanism generates compressive forces, and the fastening means secures the connection. This resolves the contradiction by enabling high fatigue strength through specialized components while maintaining reasonable complexity through modular design.
Solution Approach 2:
The patent changes the physical state and parameters of the connection by introducing pre-clamping forces through the fastening means. The clamping mechanism generates compressive forces that create friction between contact surfaces, transforming the connection from a simple mechanical joint to a friction-based connection with superior load-bearing capacity. This parameter change (introducing compressive force) dramatically increases fatigue strength without requiring overly complex structures.
2Reliability
If robust mounting strut connection points are used to prevent breakage, then the reliability increases, but the device complexity and manufacturing difficulty increase
Solution Approach 1:
The connection system is segmented into standardized components that can be manufactured independently using conventional processes. The fastening element can be produced by casting or molding, the mounting strut by extrusion or bending, and the fastening means by standard fastener manufacturing. This segmentation enables high reliability through optimized component design while maintaining ease of manufacture through standardized production methods and assembly.
Solution Approach 2:
The clamping mechanism is designed to automatically generate the necessary clamping forces through the tightening action of the fastening means, without requiring additional actuators or complex mechanisms. The friction between clamped surfaces self-regulates the connection strength, and the deformable fastening element adapts to the mounting strut geometry. This self-service approach achieves high reliability while simplifying manufacturing and assembly.
3Force
If the fastening element is designed in two parts with screw connection, then the clamping force and transverse force absorption increase, but the assembly complexity increases
Solution Approach 1:
The fastening device is segmented into exactly two functional parts: the fastening element (providing structural support and clamping surfaces) and the fastening means (providing the tightening mechanism). This minimal segmentation achieves the necessary clamping force and transverse force absorption through the interaction of these two components, without introducing unnecessary complexity. The screw thread itself provides the mechanical advantage needed to generate high clamping forces from modest tightening torques.
Solution Approach 2:
The fastening element combines multiple functions in a single component: it provides the clamping surfaces, the structural support for the mounting strut, and the interface for the fastening means. The fastening means combines the tightening function with the locking function through the screw thread geometry. This merging of functions into minimal components achieves high force capacity while keeping the number of parts low and assembly simple.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution significantly increases the fatigue strength and moment capacity of the fastening points, ensuring the fastening struts can withstand operational loads without breaking, thereby extending the service life of the fan protection grille.
Implementation Method 1
the absorbable transverse forces are higher than the actual transverse forces Fq occurring, where the transverse forces are formed by Fq= μ * Fsp (μ corresponds to the coefficient of friction between the clamped, adjacent components that absorb the transverse force)
Implementation Method 2
a clamping force Fsp is realized by the fastening element for tensioning and/or clamping of at least the first leg by means of a screw connection of both parts of the fastening element
Data Source
Figure 1~2
Figure 3
AI summary
The invention relates to a fastening device for fastening a fastening strut for a fan guard grille (50), which has at least one first leg (11) extending in a longitudinal direction and configured to overlap several grille bars (3) of the fan guard grille (50), wherein the at least one first leg (11) has a free longitudinal end, and the fastening device (13) is arranged in the region of the free longitudinal end of the at least first leg (11), characterized in that the fastening device (13) is formed by an at least partially cube-shaped or cuboid-shaped fastening element (14), and the fastening element has at least one insertion recess (19) extending in a first spatial direction and into which at least the first leg (11) can be inserted.