CuBr Gas Sensor Stepped Terrace Crystal Surface

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Solution Overview

Problem

Current gas sensors using copper(I) bromide (CuBr) are slow to respond to changes in ammonia concentration due to the time required to reach equilibrium, limiting their speed and effectiveness in gas measurement.

Innovation Solution

A gas sensor device with a crystalline film of copper(I) bromide is designed, where the crystal surface is formed into a stepped terrace with a dominant (111) plane orientation, enhancing the adsorption rate and response speed by restricting the interface to a high adsorption rate crystal plane.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If CuBr is used as a gas detector at room temperature, then sensitivity and selectivity to ammonia are improved, but response time becomes excessively long (ten minutes to reach equilibrium)

Engineering Contradiction:
Improvesensitivity and selectivityVSAvoidresponse time
Core Design Contradiction:
Measurement precisionVSSpeed

Solution Approach 1:

The invention changes the physical structure parameter of the CuBr crystal surface from a conventional flat or random orientation to a specifically engineered stepped terrace structure with dominant (111) plane orientation. This parameter change in crystal surface morphology dramatically accelerates the adsorption kinetics while preserving the chemical sensitivity and selectivity properties of CuBr to ammonia.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates local quality differentiation on the CuBr crystal surface by forming stepped terraces with specific (111) plane orientations in certain regions. This local structural optimization enhances adsorption activity at the stepped terrace sites while maintaining the overall material composition and chemical properties, thereby improving response speed without sacrificing sensitivity.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If a flat crystal surface is used, then manufacturing is simpler, but adsorption rate and response speed are reduced

Engineering Contradiction:
Improvecrystal formation simplicityVSAvoidadsorption rate
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The invention transforms the crystal surface morphology parameter from flat to stepped terrace structure through controlled crystal growth conditions. This parameter change creates high-energy active sites at the terrace edges and steps, significantly enhancing adsorption rate and response speed while maintaining compatibility with existing fabrication processes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces vertical dimensionality to the crystal surface by creating stepped terraces with multiple levels rather than a single flat plane. This dimensional transformation creates additional surface area and high-energy sites that enhance adsorption kinetics, effectively converting a two-dimensional flat surface problem into a three-dimensional stepped structure solution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces the time to reach equilibrium resistance, achieving a faster response and improved selectivity to ammonia, with a response time of 40 seconds to 90% equilibrium compared to 75 seconds in conventional structures, and enhanced selectivity over other gas species.

Implementation Method 1

a crystal surface of the copper(I) bromide is formed of a stepped terrace having a flat face and a steep slope

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10928355B2Gas sensor device, gas measuring equipment, and method for fabricating gas sensor device
Publication Date: 2021.02.23 FUJITSU LTD
  • US10928355B2 patent drawing
  • US10928355B2 patent drawing
  • US10928355B2 patent drawing

AI summary

A gas sensor device has a crystalline film of copper(I) bromide, wherein a crystal surface of the copper(I) bromide is formed of a stepped terrace having a flat face and a steep slope.