Flush Cue Stick Extension Adapter Design
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Solution Overview
Problem
Existing cue sticks with extension systems often compromise on feel and aesthetics when extended, as they require bumper removal and visible connectors, affecting the solidness and appearance of the extended cue stick.
Innovation Solution
A cue stick modification kit featuring an extension adapter with an external connector at the butt end that securely engages with an internal connector of an extension, allowing easy and flush attachment without bumper removal, enabling multiple extensions and maintaining a professional feel.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Length of moving object
If an extension is attached to the cue stick using existing extension systems, then the cue stick length is increased, but the bumper must be removed and the connector becomes visible, compromising the solid feel and professional appearance
Solution Approach 1:
The extension connector is nested within the bumper structure, specifically positioned inside the bumper's internal cavity. This allows the connector to remain hidden when the bumper is installed, eliminating the need to remove the bumper for extension attachment while maintaining a flush, professional appearance.
Solution Approach 2:
An extension adapter is introduced as an intermediary component between the bumper and the extension. The adapter contains the external extension connector and interfaces with the bumper's internal connector, allowing the extension to be attached without removing the bumper while maintaining the aesthetic appearance.
2Ease of operation
If the external extension connector is positioned outside the bumper for easy engagement, then the extension can be attached quickly, but the connector becomes visible and the cue stick loses its professional appearance
Solution Approach 1:
The connector positioning is moved from the external surface dimension to the internal cavity dimension of the bumper. The external extension connector remains accessible for engagement while being positioned such that it becomes hidden within the bumper's internal space when the bumper is installed, resolving the conflict between accessibility and aesthetics.
Solution Approach 2:
The extension connector is nested within the bumper structure, specifically positioned inside the bumper's internal cavity. This allows the connector to remain hidden when the bumper is installed, eliminating the need to remove the bumper for extension attachment while maintaining a flush, professional appearance.
3Reliability
If the bumper is removed to attach the extension, then the extension can be securely attached, but the bumper protection is lost and the process becomes complicated
Solution Approach 1:
The attachment system is segmented into distinct functional components: the bumper retains its protective function, the extension adapter provides the connection interface, and the extension provides the length extension. This segmentation allows each component to perform its function independently without requiring removal of the bumper.
Solution Approach 2:
An extension adapter is introduced as an intermediary component between the bumper and the extension. The adapter contains the external extension connector and interfaces with the bumper's internal connector, allowing the extension to be attached without removing the bumper while maintaining the aesthetic appearance.
4Shape
If the outer diameters of the butt and extension are made substantially the same for a flush appearance, then the professional feel is maintained, but the manufacturing precision requirements increase
Solution Approach 1:
The extension adapter is designed with specific local qualities: its outer diameter matches the bumper's outer diameter to create a flush appearance, while its internal dimensions are designed to accommodate the extension. This localized precision at the interface region achieves the professional appearance without requiring the entire assembly to meet high precision tolerances.
Data Source
AI summary
A cue stick is fitted with an extension adapter secured in its butt end having an external extension connector adapted to matingly engage with an internal extension connector of an extension to secure the extension to the butt end. The external extension connector is not covered by the bumper and can be left on when the extension is fitted to the cue stick, but when the extension is secured, the extension and butt end of the cue stick will be substantially flush with each other, the external extension connector now being located inside of the extension.


