Ćuk Current Source EMI Reduction via Segmented Inductors

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Solution Overview

Problem

Current sources based on switched-mode converter topologies face electromagnetic interference (EMI) issues, particularly in automotive applications with long supply lines, which affect the reliability of current delivery to loads.

Innovation Solution

A controlled current source with a Ćuk converter topology, incorporating a series circuit of inductive storage elements, a switching element, a freewheeling element, and a capacitive storage element, along with a current measurement circuit and control circuit to adjust the duty cycle of the switching operation, minimizing EMI by measuring and regulating the current through these elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a switched-mode converter topology with inductive storage element is used to generate PWM voltage for current control, then the current through the load can be adjusted by varying duty cycle, but electromagnetic interferences (EMI) are generated during switching processes

Engineering Contradiction:
Improvecurrent control capabilityVSAvoidelectromagnetic interference
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent divides the single inductive storage element into two separate inductive storage elements (L1 and L2) connected to different terminals. This segmentation allows the switching operations to be distributed and synchronized, reducing the EMI generated by a single high-current switching event while maintaining the PWM current control capability through coordinated duty cycle adjustment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a capacitive storage element (C) as an intermediary between the two inductive storage elements. This capacitor acts as a mediator that couples the two inductors in series between input and output terminals, enabling energy transfer and voltage balancing while reducing the direct EMI coupling between the switching circuits.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If long supply lines are used between voltage source and controller in automotive applications, then distributed controller placement is enabled, but EMI problems are exacerbated

Engineering Contradiction:
Improvedistributed controller placementVSAvoidelectromagnetic interference
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

By segmenting the power conversion function into two distributed inductive storage elements with separate switching circuits, the patent enables distributed controller placement while reducing the EMI impact of each individual switching event. The segmentation allows controllers to be placed at different locations in the automotive system with reduced mutual interference.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent converts the potential harm of EMI into a benefit by using the two distributed switching circuits to generate complementary PWM signals. The EMI from one circuit can be partially canceled by the other when properly synchronized, transforming the harmful interference into a useful noise-cancellation mechanism while maintaining distributed architecture.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces electromagnetic interference and provides a stable, controllable current to loads, ensuring efficient operation even in long supply line configurations, such as those found in automotive systems.

Implementation Method 1

A first inductive storage element and a switching element are connected in series. A second inductive storage element and a freewheeling element are connected in series

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A capacitive storage element is coupled between the first and second inductive storage element such that the first inductive storage element, the capacitive storage element and the second inductive storage element are connected in series

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS8928297B2Ćuk based current source
Publication Date: 2015.01.06 INFINEON TECH AUSTRIA AG
  • US8928297B2 patent drawing
  • US8928297B2 patent drawing
  • US8928297B2 patent drawing

AI summary

Disclosed is a Ćuk based current source, a control circuit for a Ćuk based current source, and a method for providing a current.