Cup-Shaped Ammunition Ignition Battery for Space-Efficient Detonation

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Solution Overview

Problem

Existing ignition devices for medium-caliber ammunition face challenges in providing sufficient energy while minimizing space, as powerful batteries occupy significant volume, and previous solutions like set-back generators or mechanical detonator protection lead to inefficiencies and malfunctions.

Innovation Solution

The ignition device features a cup-shaped battery housing with electric or electronic ignition components arranged partially within, including an electric detonator and an electronic unit with a proximity sensor, allowing for efficient energy storage and precise timing of the active charge initiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If powerful batteries are used to meet energy requirements, then energy storage capacity is improved, but volume occupied increases significantly

Engineering Contradiction:
Improveenergy storage capacityVSAvoidvolume occupied by battery
Core Design Contradiction:
Use of energy by moving objectVSVolume of stationary object

Solution Approach 1:

The patent implements nesting by placing the electric detonator inside the battery housing. The detonator is positioned within the cup-shaped recess of the battery housing, allowing the detonator to be nested within the battery structure. This eliminates the need for separate housing for the detonator and optimizes space utilization, reducing the overall volume while maintaining sufficient energy storage capacity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of stationary object

If set-back generators are used to reduce space, then volume is reduced, but energy provision becomes insufficient

Engineering Contradiction:
Improvevolume of power supplyVSAvoidenergy provision
Core Design Contradiction:
Volume of stationary objectVSUse of energy by moving object

Solution Approach 1:

The patent utilizes the rotational kinetic energy of the spinning projectile itself to generate electrical energy through an electromagnetic generator. The generator is driven by the rotation of the projectile, converting the kinetic energy already present in the system into electrical energy for the proximity sensor and other components. This self-service approach eliminates the need for separate power storage devices while providing sufficient energy.

Inventive Principle:
Principle #25Self-service

3Use of energy by moving object

If magnetic proximity sensor is used, then energy requirement is reduced, but detection capability is limited

Engineering Contradiction:
Improveenergy requirementVSAvoiddetection capability
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The patent implements a multi-functional electromagnetic generator that serves dual purposes: it generates electrical energy for the proximity sensor and other components, and it also functions as the proximity sensor itself. The generator detects changes in electromagnetic field caused by the proximity of ferromagnetic targets, combining the functions of power generation and target detection in a single component, thereby providing both energy and versatile detection capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the overall length and space required for the ignition components, enabling precise control of the active charge detonation and efficient energy utilization, while minimizing the risk of malfunction and interference.

Implementation Method 1

part of the energy requirement is taken from the spin of the projectile by a generator

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an electric detonator (4), which is the first ignition chain component designed to initiate the explosion of the active charge (9)

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20240377175A1Ignition device for ammunition, in particular medium-caliber ammunition, and associated method for ignition or for self-destruction of ammunition, in particular mediumcaliber ammunition
Publication Date: 2024.11.14 RWM SCHWEIZ
  • US20240377175A1 patent drawing
  • US20240377175A1 patent drawing

AI summary

The invention relates to an ignition device for ammunition, in particular medium-caliber ammunition, comprising at least one battery and at least one electric or electronic ignition-chain component, wherein: the battery has a battery housing; an electrolyte and at least two electrodes are located in the battery housing; an explosive charge of the ammunition can be caused to explode by means of the electric or electronic ignition-chain component, and the energy required to trigger the electric or electronic ignition-chain component can be provided by means of the battery. The ignition device provides for a sufficient amount of energy, and the volume in the ignition device is at the same time utilized particularly efficiently in that the battery housing has a cup-shaped recess, and at least part of the at least one electric or electronic ignition-chain component is located in the cup-shaped recess.