Curable Hole Transporting Layer for OLED Efficiency

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Solution Overview

Problem

Conventional hole transporting layer materials in organic electroluminescent devices suffer from poor hole transporting ability for blue or green luminescent materials due to energy level mismatches and are susceptible to solvent damage during the spin coating process, leading to reduced luminous efficiency.

Innovation Solution

A curable material with a crosslinking structure that can be cured by heating, reducing solvent solubility and energy level mismatch issues, and enhancing structural stability, thereby improving the luminous efficiency by matching energy levels and maintaining a smooth surface during the spin coating process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional hole transporting layer materials are used, then the device structure can be maintained, but the luminous efficiency is reduced due to energy level mismatch and solvent damage

Engineering Contradiction:
Improvedevice structure maintenanceVSAvoidluminous efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent modifies the chemical structure of hole transporting layer materials by introducing curable functional groups (epoxy, vinyl, or isocyanate groups) that can form crosslinked networks. This structural parameter change enables the material to resist solvent attack while maintaining appropriate energy levels for efficient exciton recombination with blue/green luminescent materials, thereby resolving the contradiction between structural maintenance and luminous efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite hole transporting layer by combining conventional hole transporting materials with curable monomers or oligomers. This composite approach allows the material to exhibit both the charge transport properties of conventional materials and the solvent resistance of crosslinked networks, simultaneously achieving structural stability and high luminous efficiency

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If the hole transporting layer is made with conventional materials, then the fabrication process can proceed, but the surface becomes damaged during spin coating due to insufficient solvent resistance

Engineering Contradiction:
Improvefabrication process continuityVSAvoidsurface quality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies a preliminary curing treatment to the hole transporting layer after deposition but before the spin coating of the emitting layer. This preliminary action creates a crosslinked network that provides solvent resistance, preventing surface damage during subsequent fabrication steps while maintaining process continuity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the physical-chemical parameters of the hole transporting layer by introducing crosslinkable functional groups and applying thermal or UV curing. This parameter change transforms the material from a solvent-sensitive state to a solvent-resistant crosslinked state, enabling the layer to withstand the spin coating process without surface degradation

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If conventional hole transporting layer materials are used, then the device can operate, but exciton quenching occurs at the interface reducing luminous efficiency

Engineering Contradiction:
Improvedevice operationVSAvoidluminous efficiency
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent adjusts the energy level parameters of the hole transporting layer by selecting curable materials with appropriate HOMO/LUMO levels that match blue/green luminescent materials. This parameter adjustment prevents exciton quenching at the interface while maintaining device operability, thereby improving luminous efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The curable hole transporting layer acts as an intermediary between the electrode and the emitting layer, providing a transition zone with optimized energy levels. This intermediary layer facilitates efficient charge transport and exciton formation while preventing quenching, resolving the contradiction between device operation and luminous efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The curable material improves the luminous efficiency of organic electroluminescent devices by reducing solvent damage and energy level mismatches, resulting in enhanced exciton recombination and structural stability.

Implementation Method 1

A curable material with a crosslinking structure that can be cured by heating

Methodology Applied
Scientific EffectCuring: Phase Change

Data Source

PatentUS8580401B2Curable material and its application
Publication Date: 2013.11.12 ETERNAL MATERIALS CO LTD
  • US8580401B2 patent drawing
  • US8580401B2 patent drawing
  • US8580401B2 patent drawing

AI summary

A curable material is provided. The curable material has the structure of formula I or formula II:wherein, X, R1, R2, m1 to m3, and n1 to n3 are defined as cited in the description.