Curable Silicone Release Coating for Low Force Adhesive Separation

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Solution Overview

Problem

Conventional release films for silicone adhesives often require high release forces and can cause surface roughness and reduced adhesive strength when released, with compositions like a 1:1 mass ratio of fluoroalkyl and fluoropolyether group-containing organopolysiloxanes being unstable and ineffective.

Innovation Solution

A curable silicone composition combining fluoro(poly)ether-modified organopolysiloxanes and fluoroalkyl group-containing organopolysiloxanes at specific mass ratios, along with organopolysiloxanes having three silicon-bonded hydrogen atoms and a hydrosilylation reaction catalyst, to form a release coating agent that allows for low release force and stable adhesive strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional release films are used for silicone adhesives, then the adhesive can be released, but high release force is required and surface roughness occurs

Engineering Contradiction:
Improverelease forceVSAvoidsurface roughness
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent changes the chemical composition parameters of the release agent by using specific organopolysiloxanes with controlled molecular structures containing fluoroalkyl groups and fluoropolyether groups in defined ratios, which modifies the surface properties to reduce release force and prevent surface roughness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite release agent system combining multiple organopolysiloxane components with different functional groups (fluoroalkyl and fluoropolyether) to achieve synergistic effects that simultaneously reduce release force and maintain surface quality

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If conventional release films are used for silicone adhesives, then the adhesive can be released, but adhesive strength is reduced

Engineering Contradiction:
Improverelease forceVSAvoidadhesive strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent optimizes the chemical composition parameters of the release agent by controlling the types and ratios of organopolysiloxane components, which changes the interaction characteristics between the release film and adhesive to enable low-force release while preserving adhesive strength

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses specifically designed organopolysiloxane compounds as intermediary substances that mediate the interface between the silicone adhesive and substrate, providing controlled adhesion that allows easy release without compromising the adhesive's bonding capability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If a 1:1 mass ratio of fluoroalkyl and fluoropolyether group-containing organopolysiloxanes is used, then release is achieved, but the composition is unstable and ineffective

Engineering Contradiction:
Improverelease performanceVSAvoidcomposition stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent changes the compositional parameters by specifying precise mass ratios and molecular structure characteristics for the organopolysiloxane components, which stabilizes the composition and enhances release effectiveness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies different functional characteristics to different components of the release agent system, with specific organopolysiloxanes containing fluoroalkyl groups and others containing fluoropolyether groups, each contributing specific properties to achieve both stability and effective release

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition enables the release of silicone adhesives with low release force and maintains high adhesive strength, ensuring a uniform surface and efficient separation without significant adhesive force reduction.

Implementation Method 1

a curable silicone composition containing: (A) a fluoro(poly)ether-modified organopolysiloxane having at least two alkenyl groups per molecule along with a fluoro(poly)ether-containing organic group; and (B) an organopolysiloxane having at least three silicon atom-bonded hydrogen atoms per molecule

Methodology Applied
Scientific EffectHydrosilylation reaction: Chemical Bonding

Data Source

PatentUS12129379B2Curable silicone composition, release coating agent comprising said composition, release film obtained using said release coating agent, and layered product including said release film
Publication Date: 2024.10.29 DOW TORAY CO LTD
  • US12129379B2 patent drawing
  • US12129379B2 patent drawing
  • US12129379B2 patent drawing

AI summary

Provided is a curable silicone composition for a release agent which can form a release film having a silicone adhesive with a low release force even when thin and which does not reduce the adhesive strength of the silicone adhesive to other substrates upon releasing the release film. A release film and laminate are also provided. The curable silicone composition comprises: (A) a fluorine-containing organopolysiloxane mixture obtained by mixing the following components (A1) and (A2) at a mass ratio of 1/99 to 45/55: (A1) a fluoro(poly)ether modified organopolysiloxane having at least two alkenyl groups per molecule along with a fluoro(poly)ether-containing organic group; (A2) a fluoroalkyl group-containing organopolysiloxane having at least two alkenyl groups per molecule along with a fluoroalkyl group having 1 to 12 carbon atoms; (B) an organopolysiloxane having at least three silicon atom-bonded hydrogen atoms per molecule; (C) a hydrosilylation reaction catalyst; and (D) an organic solvent.