Curdlan Production via Constitutive Promoter PphaP

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Solution Overview

Problem

The high cost of curdlan production during fermentation is a major limitation for its extensive industrial use, primarily due to the specific nutritional requirements such as nitrogen limitation.

Innovation Solution

Genetic modification of the curdlan-producing strain Agrobacterium sp. ATTC31749 by replacing the native promoter Pcrd with a stronger, unregulated promoter PphaP from Rhodobacter sphaeroides, leading to increased curdlan yield and reduced dependency on nitrogen-rich conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If nitrogen limitation is applied to induce curdlan production, then curdlan yield is improved, but fermentation time increases and production cost increases

Engineering Contradiction:
Improvecurdlan yieldVSAvoidfermentation time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The promoter PphaP is engineered to be active during the exponential growth phase, enabling curdlan production to begin before nitrogen limitation occurs. This preliminary action allows curdlan synthesis to start while nutrients are still abundant, eliminating the three-day delay associated with waiting for nitrogen depletion to trigger production.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a dynamic system where curdlan production is coupled with bacterial growth through the PphaP promoter. Instead of static nitrogen limitation conditions, the system dynamically produces curdlan throughout the growth phases, with production automatically adjusting to cellular metabolic activity without requiring external nutrient manipulation.

Inventive Principle:
Principle #15Dynamics

2Quantity of substance

If nitrogen limitation is applied to induce curdlan production, then curdlan yield is improved, but production cost increases

Engineering Contradiction:
Improvecurdlan yieldVSAvoidproduction cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

By engineering PphaP to initiate curdlan production during exponential growth, the system eliminates the need for costly nitrogen limitation strategies. Standard rich media can be used throughout fermentation, reducing substrate costs while maintaining high yields through constitutive promoter activity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the regulatory parameter controlling curdlan production from nitrogen availability to promoter-driven constitutive expression. This parameter change allows production in nutrient-rich conditions, simplifying medium composition requirements and reducing fermentation costs while maintaining high productivity.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If native promoter Pcrd is used, then curdlan production is regulated by nitrogen levels, but production is delayed by three days

Engineering Contradiction:
Improveregulation by nitrogen levelsVSAvoidproduction delay
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The PphaP promoter is designed to drive curdlan production during exponential growth phase, initiating synthesis before nitrogen depletion occurs. This preliminary action eliminates the three-day lag time inherent in nitrogen-regulated systems, allowing immediate production upon inoculation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the nitrogen-responsive Pcrd promoter with a constitutive PphaP promoter that copies the curdlan biosynthetic gene cluster under continuous control. This promoter substitution maintains production capability while removing the nitrogen regulation delay, achieving constitutive expression of the curdlan operon.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in higher curdlan yields, reduces fermentation time, and lowers production costs by allowing curdlan production to occur independently of nitrogen levels and without the typical three-day delay.

Implementation Method 1

The transcription overriding cassette comprises: a first DNA sequence comprising the phaP promoter DNA sequence and a second DNA sequence comprising at least one fragment from the at least one gene of interest

Methodology Applied
Scientific EffectTranscription:

Implementation Method 2

Method for producing curdlan by way of fermentation

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentEP4556566A1Method for producing curdlan and usage thereof
Publication Date: 2025.05.21 JUSTUS LIEBIG UNIV GIESSEN
  • EP4556566A1 patent drawingFigure 1A~1F
  • EP4556566A1 patent drawingFigure 2A~2B
  • EP4556566A1 patent drawingFigure 3A~3D

AI summary

A transcription overriding cassette (TORC) composed for the expression of at least one gene of interest, characterised in that the TORC comprises two parts, one being a first DNA sequence comprising a strong constitutive promoter DNA sequence having at least 50% nucleotide identity with the promoter DNA sequence according to SEQ ID 6 and one being a second DNA sequence having at least 50% nucleotide identity with SEQ ID 23. The first DNA sequence is located directly before the second DNA sequence within the TORC and the first and second DNA sequences are connected directly to each other within the complete sequence of the TORC or are separated from each other within the complete sequence of the TORC by DNA sequences of DNA restriction cleavage sites .