3D Printer Curing Device With Sealed Reflection Plate

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Solution Overview

Problem

Current post-curing machines using UV LED light sources face challenges in maintaining uniform internal temperature within the curing chamber, leading to uneven curing of 3D printed products due to the complex configuration and temperature differences between the center and edge portions.

Innovation Solution

A curing device with a sealed main body, a reflection plate for uniform light energy distribution, rotatable support for the curing target, and a heat energy supply unit to ensure even curing, featuring a circular arrangement of light energy irradiating units and a heat energy supply for efficient curing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a plurality of LED light sources is arranged at various positions inside the curing chamber and the heating temperature is changed, then uniform curing can be achieved, but the configurations of the curing mechanism and circuit become complicated

Engineering Contradiction:
Improvecuring uniformityVSAvoidcuring mechanism configuration
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The curing chamber is divided into multiple heating zones with independent temperature control. Each zone has its own heating element and temperature sensor, allowing separate control of temperature in different regions to achieve uniform curing across the entire chamber without requiring complex overall configuration

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the curing chamber are assigned different heating characteristics based on their specific curing requirements. The patent implements localized temperature adjustment by positioning heating elements and adjusting their power output according to the actual curing needs of different areas, achieving uniform curing through localized optimization rather than uniform complex configuration

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If multiple LED light sources are placed at various positions to vary heating temperature, then curing uniformity improves, but the circuit configuration becomes complicated

Engineering Contradiction:
Improvetemperature uniformityVSAvoidcircuit configuration
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Multiple independent temperature control circuits are merged into a unified control system. The patent integrates the control of multiple heating zones into a single controller that coordinates temperature adjustment across all zones, simplifying the overall circuit configuration while maintaining the ability to achieve uniform temperature distribution

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control circuit is designed with multi-functionality to handle various heating scenarios. A single control circuit can adjust and coordinate multiple heating zones, providing universal control capability that eliminates the need for separate complex circuits for each heating element, thereby simplifying the overall circuit configuration while maintaining temperature uniformity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves uniform and efficient curing of 3D printed products by maintaining consistent temperature and energy distribution, reducing overall cure time and simplifying the configuration compared to existing systems.

Implementation Method 1

a plurality of light energy irradiating units provided inside the main body and irradiating a curing target with light energy to cure the curing target

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Implementation Method 2

a main body having a reflection plate therein

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

a heat energy supply unit provided inside the main body and supplying heat energy to the curing target

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS11155032B2Curing device
Publication Date: 2021.10.26 DAPEX GLOBAL CO LTD
  • US11155032B2 patent drawing
  • US11155032B2 patent drawing
  • US11155032B2 patent drawing

AI summary

Disclosed is a curing device for a 3D printer. The curing device for a 3D printer according to the present invention includes: a main body having a reflection plate therein and having a sealing structure; a plurality of light energy irradiating units provided inside the main body and irradiating a curing target with light energy to cure the curing target; and a support unit provided inside the main body and rotatably supporting the curing target.