Negative Electrode Current Collector Protection Against Battery Self-Discharge

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Solution Overview

Problem

Electrochemical devices, particularly lithium-ion batteries, are sensitive to moisture, leading to corrosion of the negative electrode current collector and increased self-discharge due to the destruction of the oxide protective layer by hydrofluoric acid in the electrolyte.

Innovation Solution

Incorporating an electrolyte with an oxalate-based compound and a chromium-containing negative electrode current collector, where the oxalate-based compound reacts with water to prevent hydrofluoric acid formation and forms a protective layer with chromium ions, reducing self-discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional electrolytes and current collectors are used, then manufacturing is simpler, but self-discharge increases due to hydrofluoric acid destroying the oxide protective layer

Engineering Contradiction:
Improveself-discharge rateVSAvoidelectrolyte composition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The oxalate-based compound is added to the electrolyte in advance to react with water and form a protective coating on the current collector surface before hydrofluoric acid can destroy the oxide layer. This preliminary protective action prevents the harmful effect of HF acid on the chromium-containing current collector, thereby reducing self-discharge without requiring complex manufacturing changes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The oxalate-based compound acts as an intermediary substance between the hydrofluoric acid and the chromium-containing current collector. It reacts with water to form a protective layer that mediates the interaction, preventing direct contact between HF acid and the current collector, thus protecting the oxide protective layer and reducing self-discharge.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If chromium content in current collector is increased, then oxide protective layer integrity improves, but manufacturing cost and complexity increase

Engineering Contradiction:
Improveoxide protective layer integrityVSAvoidcurrent collector manufacturing
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention optimizes the chromium content parameter in the current collector to a specific range (0.01-0.5 wt%) to achieve sufficient oxide protective layer integrity. Additionally, it changes the electrolyte composition by adding oxalate-based compounds, which allows for lower chromium content while maintaining protection, thereby balancing manufacturing ease with reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite protective system consisting of the chromium-containing current collector and the oxalate-based compound coating. This composite approach combines the benefits of chromium oxide protection with the additional protection from the oxalate-derived coating, achieving enhanced integrity without excessively increasing chromium content or manufacturing complexity.

Inventive Principle:
Principle #40Composite materials

3Reliability

If oxalate-based compound concentration is increased, then self-discharge reduction improves, but electrolyte stability may deteriorate

Engineering Contradiction:
Improveself-discharge rateVSAvoidelectrolyte composition stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The invention optimizes the oxalate-based compound concentration parameter within a specific range (0.01-5 wt%) to achieve effective self-discharge reduction while maintaining electrolyte stability. This parameter optimization ensures that the protective coating forms effectively without causing excessive decomposition or instability in the electrolyte system.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The combination significantly reduces self-discharge and maintains the integrity of the oxide protective layer, enhancing the electrochemical device's performance and stability.

Implementation Method 1

the oxalate-based compound reacts with water to prevent hydrofluoric acid formation

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

forms a protective layer with chromium ions

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 3

forms a protective layer with chromium ions, reducing self-discharge

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20260005288A1Electrochemical device and electronic device
Publication Date: 2026.01.01 NINGDE AMPEREX TECHNOLOGY LTD
  • US20260005288A1 patent drawing
  • US20260005288A1 patent drawing
  • US20260005288A1 patent drawing

AI summary

An electrochemical device includes a negative electrode and an electrolyte, where the negative electrode includes a negative electrode current collector and a negative electrode active material layer disposed on at least one surface of the negative electrode current collector. The negative electrode current collector contains chromium, wherein based on a mass of the negative electrode current collector, a mass percentage of chromium is from 0.001% to 0.5%. The electrolyte includes an oxalate-based compound, where based on a mass of the electrolyte, a mass percentage of the oxalate-based compound is from 0.01% to 5%; and the oxalate-based compound includes at least one of a compound of formula I, a compound of formula II, a compound of formula III, a compound of formula IV, or a compound of formula V.