Current Detection Circuit Using Replica FETs for Accurate Sensing

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Solution Overview

Problem

Current semiconductor devices with normally-on-type switching elements face challenges in accurately detecting output currents due to manufacturing variations in on-resistance, which affects the reliability of current detection.

Innovation Solution

A current detection circuit is designed with a normally-on-type switching element and a pair of normally-off-type switching elements, where the gate voltage of one normally-off-type element is connected to the gate of another, and a division circuit processes the drain voltages of both to accurately detect output currents, mitigating the influence of manufacturing variations by using a common semiconductor substrate and adjusting the ratio of gate widths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a normally-on-type switching element is used to achieve high voltage resistance and low loss, then the switching element's performance is improved, but accurate detection of output current becomes difficult due to leakage current

Engineering Contradiction:
Improvepower lossVSAvoidoutput current detection accuracy
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The patent creates a replica circuit using normally-off switching elements that copies the electrical characteristics of the normally-on switching element. By measuring current in this replica circuit instead of directly in the normally-on switching element, the system can accurately detect output current without being affected by the leakage current inherent to normally-on devices.

Inventive Principle:
Principle #26Copying

2Productivity

If manufacturing processes are used to produce switching elements, then production is achieved, but manufacturing variations cause changes in on-resistance characteristics

Engineering Contradiction:
Improveproduction efficiencyVSAvoidon-resistance consistency
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent adjusts the gate width of the normally-off switching element in the replica circuit to match the electrical characteristics of the normally-on switching element. By changing the gate width parameter, the replica circuit's on-resistance is tuned to correspond to the actual on-resistance of the normally-on switching element, compensating for manufacturing variations.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If a replica circuit with normally-off switching elements is introduced to enable accurate current detection, then measurement accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveoutput current detection accuracyVSAvoidcircuit structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates a replica circuit using normally-off switching elements that copies the electrical characteristics of the normally-on switching element. By measuring current in this replica circuit instead of directly in the normally-on switching element, the system can accurately detect output current without being affected by the leakage current inherent to normally-on devices.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent applies different switching element types in different locations: normally-on switching elements are used in the main power circuit where high voltage resistance is needed, while normally-off switching elements are used in the replica circuit where accurate current measurement is required. Each location uses the most appropriate switching element type for its specific function.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11569810B2Current detection circuit
Publication Date: 2023.01.31 KK TOSHIBA
  • US11569810B2 patent drawing
  • US11569810B2 patent drawing
  • US11569810B2 patent drawing

AI summary

A current detection circuit includes normally-on-type and a first normally-off-type switching elements with main current paths that are connected in series, and a second normally-off-type switching element that has a source and a gate that are connected to a source and a gate of the first normally-off-type switching element and a drain that is connected to a constant current source, and executes a division process by using drain voltages of the two normally-off-type switching elements.