Current Diversion System for MVDC Converter Fault Protection

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Solution Overview

Problem

Existing medium voltage DC (MVDC) and high voltage DC (HVDC) converter systems face challenges in remote locations due to increased stress on components from short circuits, leading to premature service life reduction and the need for oversized, costly components, as well as interruptions in current flow that affect downstream loads.

Innovation Solution

The implementation of a current diversion system using switching devices and transformers to divert current away from critical components during faults, reducing the load on semiconductor-based devices and capacitors, and allowing the use of less rugged and less expensive switches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If circuit breakers are opened to isolate faults in remote power conversion assemblies, then protection against short circuits is achieved, but current flow to downstream loads is interrupted for an indeterminate period

Engineering Contradiction:
Improveprotection against short circuitsVSAvoidcurrent flow continuity to downstream loads
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention divides the power conversion assembly into separate rectifier and inverter portions that can operate independently. The rectifier portion can continue converting AC to DC even when the inverter portion is isolated due to a fault, maintaining current flow to downstream loads while protecting against short circuits.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a fault isolation mechanism that acts as an intermediary between the rectifier and inverter portions. This allows the system to isolate faults while maintaining operational continuity through the intermediate DC link, preventing complete system shutdown.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If oversized and more robust components are used in remotely positioned power conversion assemblies, then protection against accelerated reductions in service life is improved, but device cost and complexity increase

Engineering Contradiction:
Improveservice life of componentsVSAvoidcomponent robustness requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts the fault protection function from the main power conversion path by providing separate fault isolation mechanisms. This allows the use of standard, less robust components in the main power conversion path while still achieving reliable protection against short circuits and extended service life.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention implements protective measures in advance by providing fault isolation capabilities that prevent short circuits from causing damage to components. This beforehand protection eliminates the need for oversized, more robust components, allowing the use of standard components with adequate service life.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If devices positioned in series with the principle current path are used to limit current flow, then protection against short circuits is achieved, but device complexity and cost increase due to additional components

Engineering Contradiction:
Improvecurrent flow limitationVSAvoidnumber of series devices
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Instead of placing protective devices in series with the current path, the invention inverts the approach by providing fault isolation capabilities that protect components without requiring series devices in the main current path. This reduces device complexity while maintaining current flow limitation and protection capabilities.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach extends the service life of semiconductor-based devices, reduces the capacitance requirements in DC links, and minimizes the need for circuit breakers by diverting fault currents, thereby maintaining system operation and reducing costs.

Implementation Method 1

The at least one second switching device can be configured to transmit electric current only from the third terminal to the fourth terminal. Transmitting electric power from the DC transmission system can comprise transmitting DC current through the at least one second switching device and at least partially bypassing at least a portion of the plurality of cells

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentEP2993771B1Systems and methods for enhanced operation and protection of power converters
Publication Date: 2019.10.02 GENERAL ELECTRIC CO
  • EP2993771B1 patent drawingFigure 1
  • EP2993771B1 patent drawingFigure 2
  • EP2993771B1 patent drawingFigure 3

AI summary

An electrical system (100) includes an AC power source (102) and a power converter (120) including at least one first terminal (156; 158) and at least one second terminal (159). The first terminal is configured to receive voltages with a DC component and the second terminal is configured to receive voltages that have a non-zero time average value including AC and DC components. The electrical system also includes an AC power transmission subsystem 110) coupled to and extending between the AC power source (102) and the power converter (120). The electrical system (100) further includes a current diversion system (150) including a plurality of first switching devices (160) coupled to the AC power transmission subsystem. The current diversion system also includes a second switching device (170) including a third terminal (172) coupled to the first terminal and a fourth terminal (174) coupled to the second terminal. The second switching device (170) is configured to transmit current only from the third terminal (172) to the fourth terminal (174).