Current Interrupt Sealing Structure for Pressure-Activated Power Storage

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Solution Overview

Problem

The operational reliability of current interrupt devices in power storage devices is compromised when the lead and the base part of the gasket undergo deformation, causing the lead to displace along with the projection.

Innovation Solution

Incorporating a displacement suppressing means within the case to prevent the lead from displacing when the displacement part of the sealing plate moves away from the lead, thereby maintaining electrical connection and enhancing operational reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the projection is displaced in response to internal pressure increase to disconnect the lead, then the current interrupt function is achieved, but the lead displacement reduces operational reliability

Engineering Contradiction:
Improveoperational reliabilityVSAvoidlead displacement
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The sealing plate is divided into a fixed outer circumferential part (held by the compression part) and a movable displacement part (projection). This segmentation allows the projection to displace for current interruption while the outer circumferential part remains stable, preventing lead displacement and maintaining operational reliability.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the lead is allowed to displace with the projection during pressure increase, then the current interrupt device functions, but the electrical connection stability deteriorates

Engineering Contradiction:
Improvecurrent interrupt functionVSAvoidelectrical connection stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The sealing plate is segmented into a fixed outer circumferential part and a movable displacement part. The fixed part maintains stable electrical connection with the lead, while the movable part enables current interruption function when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The compression part acts as an intermediary that holds the outer circumferential part of the sealing plate in place, providing a stable anchor point that prevents lead displacement while allowing the projection to move freely for its interrupt function.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the base part and lead undergo deformation during operation, then the current interrupt mechanism activates, but the structural integrity is compromised

Engineering Contradiction:
Improvecurrent interrupt mechanism activationVSAvoidstructural integrity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The sealing plate is divided into a fixed outer circumferential part supported by the compression part and a movable displacement part. This segmentation concentrates deformation in the projection area, preserving the structural integrity of the base part and lead while still enabling current interrupt mechanism activation.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implementation of displacement suppressing means effectively prevents lead displacement, ensuring reliable operation of the current interrupt device by maintaining electrical disconnection between the displacement part and the lead.

Implementation Method 1

the gasket includes a compression part interposed between the tube part and the sealing plate

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

the displacement part is configured to be displaced in a direction away from the lead in response to an increase in an internal pressure of the case

Methodology Applied
Scientific EffectPressure-induced displacement: Pressure Increase

Data Source

PatentUS20250030137A1Power storage device
Publication Date: 2025.01.23 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20250030137A1 patent drawing
  • US20250030137A1 patent drawing
  • US20250030137A1 patent drawing

AI summary

A power storage device includes a case, a power storage element, a band-shaped lead, and a sealing member. The sealing member includes an insulating gasket including a base part, and a conductive sealing plate. The sealing plate includes a displacement part. The displacement part of the sealing plate and the lead are electrically connected to each other. The displacement part is configured to be displaced in a direction away from the lead in response to an increase in an internal pressure of the case, thereby electrically disconnecting the displacement part and the lead from each other. The power storage device further includes displacement suppressing means disposed in the case and configured to suppress displacement of the lead when the displacement part is displaced in the direction away from the lead. Thus, it is possible to increase the operational reliability of a current interrupt device.