Current Limiter Protection Element for Overload Dissipation

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Solution Overview

Problem

Current limiters in harsh environments can be damaged by excessive power dissipation due to fault conditions, which cause high voltages and currents, leading to heat generation and potential damage.

Innovation Solution

A current limiter with a protection element that monitors power dissipation by sensing voltage and transitions to a high impedance state during fault conditions, preventing current flow and reducing power dissipation, while automatically resetting once the fault is cleared.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the current limiter operates in harsh uncontrolled environments, then it can limit current effectively, but fault conditions cause high voltages that lead to excessive power dissipation and potential damage

Engineering Contradiction:
Improvecurrent limiting protectionVSAvoidexcessive power dissipation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A protection element is introduced as an intermediary between the voltage sensing element and the current limiting element. This protection element monitors the voltage across the current limiting element and automatically transitions it to a high impedance state when excessive voltage is detected, thereby preventing excessive power dissipation while maintaining reliable current limiting under normal conditions

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protection element continuously monitors the voltage across the current limiting element through the voltage sensing element and uses this feedback to automatically control the impedance state of the current limiting element. When voltage exceeds a threshold, the feedback loop triggers the transition to high impedance state, and when voltage returns to normal, it automatically resets to low impedance state

Inventive Principle:
Principle #23Feedback

2Reliability

If the current limiter is designed to handle fault conditions, then protection is improved, but the complexity of the device increases due to additional protection elements

Engineering Contradiction:
Improvefault condition protectionVSAvoidprotection element structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protection element is designed to perform multiple functions: it monitors voltage through the voltage sensing element, compares it to a threshold, controls the impedance state of the current limiting element, and automatically resets when fault conditions clear. This multi-functional design provides comprehensive protection while minimizing the number of separate components needed

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively protects the current limiter and downstream components from excessive power dissipation during fault conditions, ensuring continued operation and extending the lifespan of the limiter by bounding peak power dissipation.

Implementation Method 1

A voltage sensing element senses the voltage across the current limiting element

Methodology Applied
Scientific EffectVoltage sensing: Ohm's Law

Implementation Method 2

a current limiting element coupled to the line and having a low impedance state and a high impedance state

Methodology Applied
Scientific EffectCurrent limiting: Electrical Resistance

Implementation Method 3

the protection element automatically transitions the current limiting element to the high impedance state in response to the detected fault condition thereby preventing current from flowing through the current limiting element

Methodology Applied
Scientific EffectImpedance transition: Electrical Resistance

Implementation Method 4

After a predetermined period of time has elapsed, the protection element automatically resets the current limiting element to the low impedance state

Methodology Applied
Scientific EffectAutomatic resetting:

Data Source

PatentUS8437111B1Systems and methods for current limiting with overload protection
Publication Date: 2013.05.07 ADTRAN INC
  • US8437111B1 patent drawing
  • US8437111B1 patent drawing
  • US8437111B1 patent drawing

AI summary

A current limiter in one exemplary embodiment of the present disclosure has a protection element that protects a current limiting element from excessive power dissipation. The protection element senses a parameter that is indicative of an amount of power being dissipated by the current limiting element. The protection element controls the current limiting element based on the sensed parameter such that power dissipation for the current limiting element is reduced to a safe level during a fault condition thereby protecting the current limiting element from damage during the fault condition.