Current Measuring Apparatus Using Series Coil for Accurate Mains Monitoring

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Solution Overview

Problem

Existing current measuring apparatuses for consumer products are not efficient in accurately measuring mains current drawn, particularly in a networked environment where centralized monitoring is desired.

Innovation Solution

A current measuring apparatus comprising a mains connector, an apparatus connector, and a coil in series, with a measurement circuit to measure voltage drop across the coil, allowing for inductive coupling and conversion of current to voltage for digital signal processing, enabling accurate current measurement and networked communication of data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a coil is placed in series to measure current, then current measurement capability is provided, but the device complexity increases

Engineering Contradiction:
Improvecurrent measurementVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies multi-functionality by enabling the series coil to serve dual purposes: both filtering the mains signal and measuring the current drawn by the consumer product. The measurement circuit measures voltage drop across this same coil to determine current, eliminating the need for separate measurement components and reducing overall device complexity while maintaining measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If voltage drop across coil is measured to determine current, then current measurement is enabled, but measurement circuit complexity increases

Engineering Contradiction:
Improvecurrent measurementVSAvoidmeasurement circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses the voltage drop across the coil as an intermediary measurement. Instead of directly measuring current, the measurement circuit measures the voltage drop across the coil, which is proportional to the current. This intermediary approach simplifies the measurement circuit while maintaining accurate current measurement capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If inductive coupling is used for measurement, then non-contact measurement is achieved, but measurement precision may be affected

Engineering Contradiction:
Improvenon-contact measurementVSAvoidmeasurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent optimizes the inductance value of the measurement coil to balance non-contact measurement capability with measurement precision. By carefully selecting the inductance parameter (between substantially 100 mH and substantially 500 μH in various embodiments), the system achieves accurate current measurement through inductive coupling while maintaining ease of operation and non-contact measurement benefits.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise measurement of current drawn by consumer products and facilitates networked communication of current data for centralized monitoring, enhancing user engagement and energy management.

Implementation Method 1

a measurement circuit that is operative to measure a voltage drop across the coil

Methodology Applied
Scientific EffectOhm's Law: Ohm's Law

Implementation Method 2

The measurement coil may be disposed in relation to the coil such that current passing through the coil is inductively coupled to the measurement coil

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS9116171B2Current measuring apparatus
Publication Date: 2015.08.25 AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE LTD
  • US9116171B2 patent drawing
  • US9116171B2 patent drawing
  • US9116171B2 patent drawing

AI summary

What is disclosed is a current measuring apparatus comprising: a mains connector, such as a plug, for connecting to a wire of a mains supply; an apparatus connector, such as a socket, to provide for electrical conduction to an electrical apparatus; a coil in series between the mains connector and the apparatus connector; and a measurement circuit that is operative to measure a voltage drop across the coil. In particular the coil is one present to also filter the mains signal. Also disclosed is a mains voltage powered consumer product, a network and an adaptor utilizing the current measuring apparatus.