Current Meter with Receiving Grooves for Moisture-Proof Line Insertion

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Solution Overview

Problem

Existing current meters require disconnection of electrical lines for attachment, making them cumbersome and difficult to seal moisture-proof for outdoor use, especially when monitoring string currents in solar installations.

Innovation Solution

A current meter with receiving grooves on the housing wall for external insertion of electrical lines, enclosing magnetic field sensors inside the housing to detect currents without opening the housing, ensuring moisture-proof sealing and allowing for easy retrofitting and outdoor use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrical lines are placed between housing halves for current detection, then current monitoring function is achieved, but housing sealing against moisture becomes difficult

Engineering Contradiction:
Improvecurrent monitoring functionVSAvoidmoisture ingress
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The housing is divided into two separable halves with receiving grooves that allow electrical lines to be inserted from the outside. This segmentation enables the housing to remain sealed against moisture while still allowing line insertion through the groove structure without compromising the seal.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If housing halves are disconnected for line attachment, then electrical lines can be inserted, but attachment process becomes cumbersome and complex

Engineering Contradiction:
Improveline attachmentVSAvoidattachment process
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The receiving grooves are pre-formed on the housing wall during manufacturing, allowing electrical lines to be directly inserted into the grooves from the outside without requiring disconnection of housing halves. This preliminary preparation of the housing structure simplifies the attachment process significantly.

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If housing is sealed moisture-proof, then outdoor use is enabled, but line insertion from outside becomes difficult

Engineering Contradiction:
Improvemoisture protectionVSAvoidline insertion
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The receiving grooves are designed as recesses in the housing wall that allow electrical lines to be inserted from the outside while maintaining the sealed structure. The groove configuration enables line access without creating openings that would compromise the moisture seal.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simple and convenient attachment of electrical lines, allowing for outdoor use and retrofitting without complex modifications, while maintaining a moisture-proof seal and enabling both AC and DC current detection.

Implementation Method 1

an arrangement of magnetic field sensors enclosed in the housing, the arrangement of magnetic field sensors being configured to detect a magnetic field on electrical lines inserted into the receiving grooves

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS11656248B2Current meter for detecting currents in electrical lines
Publication Date: 2023.05.23 PHOENIX CONTACT GMBH & CO KG
  • US11656248B2 patent drawing
  • US11656248B2 patent drawing
  • US11656248B2 patent drawing

AI summary

A current meter for detecting currents in electrical lines includes: a housing having a plurality of receiving grooves formed on a housing wall, into which receiving grooves an electrical line is in each case insertable from outside the housing; and an arrangement of magnetic field sensors enclosed in the housing. The arrangement of magnetic field sensors detects a magnetic field on electrical lines inserted into the receiving grooves. The housing encloses an interior delimited by the housing wall, inside which interior the arrangement of magnetic field sensors is arranged.