Current Mirror Circuit for Overvoltage Protection

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Solution Overview

Problem

Existing protective circuits that include Zener diodes struggle to pass large currents due to the high cost of Zener diodes with large allowable dissipation, and parallel connections of Zener diodes do not effectively increase dissipation due to variations in breakdown voltage, leading to ineffective protection against overvoltages.

Innovation Solution

An electronic circuit with a first consumption part, a second consumption part, and a current mirror circuit, where the current mirror circuit passes a current to the second consumption part corresponding to the current flowing through the first consumption part, allowing for simultaneous current flow through both parts when a voltage exceeding a certain threshold is applied, thereby consuming electricity and protecting against overvoltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a Zener diode with large allowable dissipation is used to protect against large currents, then the protective capability is improved, but the cost increases

Engineering Contradiction:
Improveprotective capabilityVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The protective circuit is divided into two separate consumption parts (first consumption part and second consumption part) instead of using a single Zener diode. Each part handles a portion of the current, allowing the use of lower-cost components with smaller allowable dissipation ratings while collectively providing protection against large currents.

Inventive Principle:
Principle #1Segmentation

2Reliability

If multiple Zener diodes are connected in parallel to increase allowable dissipation, then the current handling capacity is improved, but the effectiveness is reduced due to breakdown voltage variations

Engineering Contradiction:
Improvecurrent handling capacityVSAvoidbreakdown voltage consistency
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

A current mirror circuit is introduced as an intermediary mechanism between the first consumption part and the second consumption part. This current mirror circuit ensures that when the first consumption part breaks down, a corresponding current is automatically directed through the second consumption part, overcoming the breakdown voltage variations that would otherwise prevent effective parallel operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If a simple parallel connection of Zener diodes is used, then the device complexity is reduced, but the allowable dissipation is not effectively increased

Engineering Contradiction:
Improvecircuit configurationVSAvoidallowable dissipation
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The current mirror circuit provides a feedback mechanism that monitors the current through the first consumption part and automatically adjusts the current distribution to the second consumption part. This feedback ensures that both consumption parts effectively share the total current and dissipation load, achieving increased allowable dissipation without excessive complexity.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the protective circuit to consume electricity efficiently and pass large currents with a simple setup, effectively protecting against overvoltages by utilizing two Zener diodes in parallel, which are designed to consume electricity when the voltage exceeds a certain threshold.

Implementation Method 1

a current mirror circuit, which passes, to the second consumption part, a current corresponding to a current flowing through the first consumption part

Methodology Applied
Scientific EffectCurrent mirror effect:

Implementation Method 2

a first consumption part, which passes a current to consume electricity when a voltage exceeding a first voltage is applied

Methodology Applied
Scientific EffectZener breakdown:

Data Source

PatentUS10082818B2Electronic circuit, protective device, and image forming apparatus
Publication Date: 2018.09.25 RICOH CO LTD
  • US10082818B2 patent drawing
  • US10082818B2 patent drawing
  • US10082818B2 patent drawing

AI summary

An electronic circuit includes a first consumption part, at least one second consumption part, and a current mirror circuit. The first consumption part passes a current to consume electricity when a voltage exceeding a first voltage is applied. At least one second consumption part is disposed in parallel with the first consumption part and passes a current to consume electricity. The current mirror circuit passes, to the second consumption part, a current corresponding to a current that flows through the first consumption part.