Wide Range Current Sense Circuit Using Logarithmic Compression

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current sense circuits face challenges in operating over a wide range of currents without experiencing momentary breaks or dips, which can cause loads to reset or fail, especially when using resistor switching circuitry for larger currents.

Innovation Solution

A current sense circuit utilizing a sense bipolar transistor with a connected sense resistor and a front-end circuit that generates an amplified and compensated base-emitter voltage, allowing for continuous current sensing across a wide range without the need for resistor switching, by leveraging the non-linear current characteristics of the base-emitter junction for logarithmic compression.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If resistor switching circuitry is used to handle large currents, then the operational amplifier is prevented from saturating, but momentary breaks or dips in the current occur causing loads to reset or fail

Engineering Contradiction:
Improvecurrent continuityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the problematic resistor switching circuitry from the system and replaces it with a bipolar transistor-based logarithmic compression circuit. This removes the source of momentary current breaks while maintaining the ability to handle wide current ranges, thus improving reliability without the harmful switching interruptions.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical/electrical switching mechanism with a continuous analog logarithmic compression mechanism using bipolar transistors. This substitution eliminates the discrete switching action that causes current dips, providing continuous current sensing across the full range from 1 μA to 100 mA without momentary interruptions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If a single sense resistor is used, then the circuit is simple, but the operational amplifier saturates when larger currents are present

Engineering Contradiction:
Improvecircuit simplicityVSAvoidoperational range
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent changes the electrical parameters handled by the circuit by using bipolar transistors to perform logarithmic compression on the current signal. This transformation allows the operational amplifier to work within its linear range while the circuit as a whole handles a wide current range from 1 μA to 100 mA, effectively expanding the operational range without requiring multiple resistors or switching complexity.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If resistor switching circuitry is implemented to extend current range, then wide current measurement is achieved, but momentary current breaks cause loads to reset or fail

Engineering Contradiction:
Improvecurrent rangeVSAvoidload operation stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent ensures continuous current sensing action across the entire current range by using logarithmic compression through bipolar transistors. This continuous analog transformation eliminates the discrete switching transitions that cause current breaks, maintaining uninterrupted current flow and stable load operation throughout the measurement range.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables continuous sensing of currents from less than 1 μA to 100 mA without momentary breaks, effectively managing a wide current range through logarithmic measurement and compensation, ensuring stable operation across the load.

Implementation Method 1

utilizing the non-linear current characteristics of the base-emitter junction of a bipolar transistor to compress and sense the current logarithmically

Methodology Applied
Scientific EffectNon-linear current characteristics of base-emitter junction:

Data Source

PatentUS9684018B2Current sense circuit that operates over a wide range of currents
Publication Date: 2017.06.20 TEXAS INSTRUMENTS INC
  • US9684018B2 patent drawing
  • US9684018B2 patent drawing
  • US9684018B2 patent drawing

AI summary

The magnitude of an output current that flows into a load is determined by placing a sense bipolar transistor and a sense resistor in series with the load, utilizing the non-linear current characteristics of the base-emitter junction of the sense bipolar transistor to compress and sense an emitter current logarithmically, and then performing an inverse log function to determine the emitter current, which is substantially identical to the output current that flows into the load.