Semiconductor Current Sense Layout With Well Region Isolation

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Solution Overview

Problem

Current semiconductor devices, such as IGBTs, face challenges in accurately detecting main currents due to noise and surge issues affecting the current sense electrode's potential, which can degrade the detection accuracy of the main current flowing through the main cell region.

Innovation Solution

The semiconductor device incorporates a well region of lower impurity concentration between the main cell and sense cell regions, electrically connecting the emitter and current sense electrodes via this well region, which acts as a resistance component to stabilize the electric potential and enhance detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the current sense electrode is directly connected to the emitter electrode, then the detection circuit is simple, but noise and surge cause potential changes that degrade detection accuracy

Engineering Contradiction:
Improvemain current detection accuracyVSAvoidnoise and surge effects
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

A well region is introduced as an intermediary between the current sense electrode and the emitter electrode. This well region acts as a buffer that isolates the sense electrode from noise and surge effects, maintaining stable potential for accurate current detection while preventing direct coupling of harmful electrical disturbances.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful noise and surge effects are extracted and isolated from the detection path by routing the sense electrode through a dedicated well region. This separates the sense electrode's electrical environment from the main current path, removing the harmful coupling between high-current switching transients and the sensitive detection circuit.

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If a well region is added between the main cell and sense cell regions, then detection accuracy improves, but device structure becomes more complex

Engineering Contradiction:
Improvecurrent detection accuracyVSAvoidsemiconductor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The well region serves multiple functions simultaneously: it acts as a buffer for potential stabilization, provides electrical isolation, and forms part of the overall device architecture. By combining these functions into a single structural element, the design achieves improved detection accuracy without proportionally increasing complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The well region is designed to perform multiple roles: stabilizing electrode potential, isolating noise, and integrating with the main cell and sense cell regions. This multi-functionality reduces the need for separate components, thereby limiting the increase in overall device complexity while achieving the detection accuracy improvement.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration prevents changes in the current sense electrode's potential relative to the emitter electrode's potential, thereby maintaining high detection accuracy of the main current and reducing noise and surge effects.

Implementation Method 1

electrically connecting the emitter and current sense electrodes via this well region, which acts as a resistance component to stabilize the electric potential

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS20240014300A1Semiconductor device and method for producing semiconductor device
Publication Date: 2024.01.11 ROHM CO LTD
  • US20240014300A1 patent drawing
  • US20240014300A1 patent drawing
  • US20240014300A1 patent drawing

AI summary

This semiconductor device comprises an active region and an outer peripheral region. The active region has a first-electroconductivity-type drift layer and a second-electroconductivity-type body layer. The active region has a main cell region having a main cell, a first insulating film covering the main cell, a first electrode part stacked on the first insulating film, a sense cell region having a sense cell, a second insulating film covering the sense cell, and a second electrode part stacked on the second insulating film. Between the main cell region and the sense cell region, there is formed a second-electroconductivity-type well region. The first electrode part and the second electrode part are electrically connected by the well region.