Current-Sensing Coil Layout for Fast Voltage Regulator Feedback

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Solution Overview

Problem

Voltage regulators in semiconductor integrated circuits face challenges in achieving high-speed and accurate current measurements, particularly in responding to transient events, as existing technologies rely on voltage feedback which is slower compared to current feedback.

Innovation Solution

Implementing an on-die transformer-based current sensor that magnetically couples the primary current path with a sense stage to measure the alternating current component, allowing for faster and more accurate current feedback control loops.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If voltage feedback is used for current measurement in voltage regulators, then the system is simpler to implement, but the response speed to transient events is slower

Engineering Contradiction:
Improveresponse speed to transient eventsVSAvoidfeedback system complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent introduces a current-sensing coil as an intermediary element that magnetically couples the primary current path with the sense stage. This magnetic coupling mechanism serves as a mediator that directly senses current without requiring complex voltage feedback circuits, thereby achieving faster response speed while maintaining reasonable system complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the traditional voltage feedback mechanism with a magnetic field-based sensing system. By using electromagnetic induction through the current-sensing coil, the system substitutes the slower voltage measurement approach with a faster magnetic field detection method, improving transient response without proportionally increasing complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If traditional voltage feedback systems are used, then the device is less complex, but the measurement accuracy for transient currents is reduced

Engineering Contradiction:
Improvecurrent measurement accuracyVSAvoidsensing system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The current-sensing coil acts as a magnetic intermediary that directly couples with the primary current path, providing accurate real-time current measurement. This magnetic coupling mechanism enables precise detection of transient current variations without the delays and inaccuracies associated with voltage feedback, achieving high measurement precision with controlled complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The sensing system is segmented into distinct functional components: the current-sensing coil for magnetic field detection, the sense stage for signal processing, and the feedback circuit for control. This segmentation allows each component to be optimized for its specific function, improving overall measurement accuracy while managing system complexity through modular design

Inventive Principle:
Principle #1Segmentation

3Productivity

If voltage feedback is used, then the system design is simpler, but the bandwidth of the control loop is limited

Engineering Contradiction:
Improvecontrol loop bandwidthVSAvoidfeedback circuit complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent substitutes the bandwidth-limited voltage feedback system with a magnetic field-based sensing approach. The current-sensing coil and magnetic coupling mechanism operate at higher frequencies with faster response characteristics, expanding the control loop bandwidth while keeping the feedback circuit design manageable through established magnetic coupling techniques

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables voltage regulators to respond quickly to transient events with improved accuracy and larger bandwidth compared to traditional voltage feedback systems, while being less sensitive to temperature variations and electro-migration.

Implementation Method 1

the coil structure being magnetically coupled with the first conductive path and being configured to generate an induced electrical potential in response to the first time-varying magnetic field

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a ferromagnetic structure including an open portion, the first conductive path extending through the open portion of the ferromagnetic structure

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Data Source

PatentUS12009148B2Integrated circuit having current-sensing coil
Publication Date: 2024.06.11 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12009148B2 patent drawing
  • US12009148B2 patent drawing
  • US12009148B2 patent drawing

AI summary

An integrated circuit includes a first conductive path over a substrate, a coil structure over the substrate, and a ferromagnetic structure. The first conductive path is configured to carry a first time-varying current and to generate a first time-varying magnetic field based on the first time-varying current. The coil structure is magnetically coupled with the first conductive path, and is configured to generate an induced electrical potential responsive to the first time-varying magnetic field. The ferromagnetic structure includes an open portion. The first conductive path extends through the open portion of the ferromagnetic structure. The first conductive path includes a first conductive line below the ferromagnetic structure, a second conductive line above the ferromagnetic structure, and a first via plug coplanar with the ferromagnetic structure. The first via plug electrically coupling the first conductive line and the second conductive line.