Current Sensor Gain Switching With Offset Compensation

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Solution Overview

Problem

Current sensors face challenges in expanding their measurable current range while minimizing variations in the amplitude of the signal output from the amplification unit due to gain switching.

Innovation Solution

The current sensor incorporates a correction unit with a non-volatile memory or register to adjust the gain of the amplification unit, and a control circuit that adds an offset signal to suppress changes in the output signal amplitude during gain switching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If gain switching is implemented to expand measurable current range, then the measurable current range is improved, but the output signal amplitude varies causing measurement accuracy to deteriorate

Engineering Contradiction:
Improvemeasurable current rangeVSAvoidmeasurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent changes the amplification factor parameter of the amplification circuit based on the detected signal amplitude. When the signal amplitude exceeds a threshold, the amplification factor is reduced; when it falls below the threshold, the amplification factor is increased. This dynamic parameter adjustment maintains consistent output signal amplitude across different current ranges, resolving the contradiction between expanded measurement range and maintained measurement accuracy.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If gain switching is used to handle different current magnitudes, then the current range is expanded, but the output signal amplitude changes causing stability to deteriorate

Engineering Contradiction:
Improvecurrent rangeVSAvoidoutput signal amplitude stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent implements a feedback mechanism where the amplitude detection unit continuously monitors the output signal amplitude and feeds this information back to the amplification factor control unit. Based on the feedback signal, the amplification factor is automatically adjusted to maintain stable output amplitude. This closed-loop feedback system ensures output signal stability while enabling handling of different current magnitudes through gain switching.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If multiple amplification factors are switched based on output voltage, then the measurable range is expanded, but the complexity of the control system increases

Engineering Contradiction:
Improvemeasurable rangeVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent designs the control system to be self-regulating through automatic amplitude detection and feedback-based amplification factor selection. The system autonomously determines the appropriate amplification factor based on real-time signal amplitude without requiring external intervention or complex control logic. This self-service approach expands the measurable range while minimizing control system complexity by leveraging the inherent properties of the signal and amplification circuit.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250130257A1Current sensor
Publication Date: 2025.04.24 ASAHI KASEI MICRODEVICES CORP
  • US20250130257A1 patent drawing
  • US20250130257A1 patent drawing
  • US20250130257A1 patent drawing

AI summary

A current sensor may include a detection unit which outputs a detection signal corresponding to a magnetic field generated around a conductor by a flow of a measurement current therein; an amplification circuit, including a first input terminal, a second input terminal, and an output terminal, which amplifies the detection signal input via the first input terminal and outputs an output signal via the output terminal; and a control circuit which is capable of inputting an offset signal to the first input terminal. The amplification circuit may be configured to be capable of switching at least a first amplification factor and a second amplification factor, and the control circuit may turn off the input of the offset signal to the first input terminal during a period in which the first amplification factor is set, and turn on it during a period in which the second amplification factor is set.