Current Sensor Magnetic Field Cancellation

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Solution Overview

Problem

Current sensors using magnetic sensors like GMR elements face challenges in suppressing the influence of induction magnetic fields from adjacent currents, leading to reduced measurement accuracy, especially when the sensitivity in directions perpendicular to the main sensitivity axis is significant.

Innovation Solution

The use of two magnetic sensors with sub-sensitivity axes oriented in specific directions relative to each other and the induction magnetic fields, allowing for the cancellation of induction magnetic field influences through arithmetic operations such as subtraction or addition, to reduce the impact on current measurement accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a magnetic sensor is used to detect current in a non-contact manner, then current measurement capability is improved, but measurement accuracy is reduced due to induction magnetic fields from adjacent currents

Engineering Contradiction:
Improvecurrent measurement accuracyVSAvoidinfluence of induction magnetic field from adjacent current
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The current sensor is divided into multiple magnetic sensors (first and second magnetic sensors) with different sensitivity axis orientations. Each sensor detects magnetic fields from different directions, allowing the system to separate the desired current signal from interfering induction magnetic fields through directional segmentation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces directional dimensionality by orienting magnetic sensors along different axes (main sensitivity axis and sub-sensitivity axis). This multi-dimensional detection approach enables the system to distinguish between magnetic fields originating from the target current versus adjacent currents based on their different spatial orientations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If the sub-sensitivity axis direction is aligned with the induction magnetic field from adjacent current, then the influence of adjacent current is maximized, but this provides an opportunity for cancellation through differential measurement

Engineering Contradiction:
Improvesensitivity to induction magnetic field from adjacent currentVSAvoidcurrent measurement accuracy
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The patent deliberately orients the sub-sensitivity axes of the magnetic sensors to align with the expected direction of induction magnetic fields from adjacent currents. This preliminary positioning allows the system to detect these interfering fields and cancel them out through differential arithmetic operations before they can significantly degrade measurement accuracy.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent converts the harmful effect of adjacent current induction magnetic fields into a useful signal by deliberately detecting them with specifically oriented sensors. The interference signal is then subtracted from the total measurement, transforming what would be pure noise into a correctable component that improves overall measurement accuracy.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Measurement precision

If multiple magnetic sensors with different orientations are used, then the ability to cancel induction magnetic field influence is improved, but device complexity increases

Engineering Contradiction:
Improvecurrent measurement accuracyVSAvoidsensor configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Each magnetic sensor is assigned a specific local function based on its orientation: the main sensitivity axis detects the primary current signal while the sub-sensitivity axis detects induction magnetic fields from adjacent currents. This localized functional differentiation allows the system to process complex multi-directional magnetic field information through relatively simple arithmetic operations.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses the reduction in current measurement accuracy by minimizing the influence of induction magnetic fields from adjacent currents, enhancing the overall measurement precision and allowing for potential miniaturization of the current sensor system.

Implementation Method 1

first magnetic sensor and a second magnetic sensor that are disposed around a current line through which a current to be measured flows and detect an induction magnetic field from a current flowing through the current line

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

As a magnetic sensor used for the above-mentioned current sensor, a giant magneto resistance (GMR) element, a Hall element, or the like is used

Methodology Applied
Scientific EffectGiant magneto resistance: Magnetoresistance

Implementation Method 3

As a magnetic sensor used for the above-mentioned current sensor, a giant magneto resistance (GMR) element, a Hall element, or the like is used

Methodology Applied
Scientific EffectHall effect: Hall Effect

Data Source

PatentUS9063185B2Current sensor
Publication Date: 2015.06.23 ALPS ALPINE CO LTD
  • US9063185B2 patent drawing
  • US9063185B2 patent drawing
  • US9063185B2 patent drawing

AI summary

A first magnetic sensor and a second magnetic sensor are disposed so that the main sensitivity axis direction of the first magnetic sensor is oriented in the direction of an induction magnetic field from a current flowing through a current line, the main sensitivity axis direction of the second magnetic sensor is oriented in a direction opposite to the direction of an induction magnetic field from the current flowing therethrough, the individual main sensitivity axis directions of the first and second magnetic sensors are oriented in a same direction, and the individual sub-sensitivity axis directions of the first and second magnetic sensors are oriented in the same directions as or directions opposite to the directions of the sub-sensitivity axis components of the induction magnetic fields to which the first and second magnetic sensors are individually subjected from a current flowing through an adjacent current line adjacent to the current line.