Current Sensor Converter Circuit for Rogowski Coil Trip Units

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Solution Overview

Problem

Main-tie-main electrical systems face challenges in accurately detecting ground fault currents using Rogowski coils, as their output signals are sensitive to positioning and have low voltage levels, making it difficult for trip units to sum and process these signals effectively without amplification or power sources.

Innovation Solution

A converter circuit is introduced that includes a burden resistor, a passive differentiator with a resistor and capacitor, and an optional inductor, which converts the output signal from current transformers into a voltage proportional to the time rate of change of current, enabling trip units to process these signals without requiring a power source or integrated circuits, mimicking the output of Rogowski coils.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If Rogowski coils are used for current detection, then the system can operate without power sources and have fast response, but the output voltage level is too low for effective signal processing

Engineering Contradiction:
Improvepower source requirementVSAvoidsignal detection capability
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The patent introduces an intermediary circuit comprising a burden resistor and a passive differentiator between the Rogowski coil and the trip unit. The burden resistor converts the coil's output to a measurable voltage, while the passive differentiator amplifies and conditions the signal to achieve appropriate voltage levels for trip unit processing, thus bridging the gap between the low-voltage Rogowski coil output and the trip unit's processing requirements

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces active electronic amplification circuits with a passive differentiator circuit that uses only resistors and capacitors. This substitution eliminates the need for powered components while still achieving signal conditioning and amplification, maintaining the energy-free operation advantage of Rogowski coils while improving signal detectability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Speed

If Rogowski coils are used for current detection, then the system has fast response time, but the output signals are sensitive to positioning and difficult to process

Engineering Contradiction:
Improveresponse timeVSAvoidsignal processing ease
Core Design Contradiction:
SpeedVSEase of operation

Solution Approach 1:

The passive differentiator circuit acts as an intermediary that automatically processes the Rogowski coil output signal regardless of positioning variations. The circuit's inherent electrical characteristics provide consistent signal conditioning, making the system less sensitive to coil positioning errors and easier to operate without requiring precise alignment

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the electrical parameters of the signal through the passive differentiator, transforming the raw coil output into a processed signal with optimized voltage levels and frequency characteristics. This parameter transformation makes the signal more suitable for trip unit processing while preserving the fast response characteristics of the original Rogowski coil

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If current transformers are used instead of Rogowski coils, then the output signal level is higher, but the system requires power sources and complex integrated circuits

Engineering Contradiction:
Improvesignal output levelVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent substitutes active powered circuits with a passive differentiator circuit composed of simple resistors and capacitors. This replacement achieves signal amplification and conditioning without requiring power sources or integrated circuits, maintaining system simplicity while improving output signal levels to be comparable with or exceeding current transformer outputs

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The passive differentiator circuit is self-sufficient, drawing no external power and automatically conditioning the signal from the Rogowski coil or current transformer. The circuit uses the available signal energy to perform its function, eliminating the need for separate power supplies and reducing overall system complexity

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The converter circuit allows main-tie-main systems to accurately detect ground fault currents by converting current transformer outputs into signals with a rate of change proportional to Rogowski coil outputs, ensuring reliable operation without the need for powered components, thus enhancing the system's ability to manage ground faults.

Implementation Method 1

a passive differentiator electrically connected across the burden resistor, wherein the passive differentiator comprises a resistor and a capacitor; and an output. The output is configured to deliver, from the passive differentiator during operation, a converted output voltage that is proportional to the time rate of change of a signal that is received by the input component

Methodology Applied
Scientific EffectDifferentiation:

Implementation Method 2

an inductor that has one end that is electrically connected to a circuit reference and serves to add phase shift lost at a high end of an operating range of the converter circuit

Methodology Applied
Scientific EffectPhase shift:

Implementation Method 3

A current transformer whose output is differentiated can be used instead of a Rogowski coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP4078198B1Current sensor output converter for circuit breakers that are configured for rogowski coils
Publication Date: 2024.07.24 EATON INTELLIGENT POWER LTD
  • EP4078198B1 patent drawingFigure 1
  • EP4078198B1 patent drawingFigure 2
  • EP4078198B1 patent drawingFigure 3

AI summary

In a circuit breaker arrangement, this disclosure describes a method and circuit design enables a current transformer to be used to detect ground faults in circuit breakers (such as a main-tie-main circuit breakers) that have been designed to receive signals from Rogowski coils.