Integrated Current Sensor Shielding for Noise-Coupling Reduction

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Solution Overview

Problem

Current current sensors face performance issues due to noise coupling from current conductors, which affects the accuracy and reliability of the sensors.

Innovation Solution

Integration of a shield layer between the die and the current conductor in the current sensor to shunt noise to ground, thereby reducing parasitic capacitance and noise coupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the sensing element is positioned close to the current conductor to improve sensitivity, then the sensitivity is improved, but voltage noise is capacitively coupled from the conductor to the sensing element causing inaccurate response

Engineering Contradiction:
ImprovesensitivityVSAvoidvoltage noise coupling
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

A shield layer is introduced as an intermediary component between the current conductor and the sensing element. This shield layer is positioned closer to the conductor than the sensing element, creating a physical barrier that reduces parasitic capacitance and prevents voltage noise from coupling to the sensing element, while allowing the sensing element to maintain its close proximity for high sensitivity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The space between the current conductor and the sensing element is segmented into distinct regions by introducing the shield layer. This segmentation creates separate zones: one between the conductor and shield for noise management, and another between the shield and sensing element for magnetic field sensing, thereby resolving the conflict between proximity and noise coupling

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If integration of the current sensor into an IC package is implemented to reduce size, then the device size is reduced, but voltage noise coupling from the conductor adversely impacts performance

Engineering Contradiction:
Improvedevice sizeVSAvoidvoltage noise coupling
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The shield layer is positioned in the vertical dimension (z-axis) between the conductor and sensing element, rather than increasing horizontal spacing. This vertical segmentation allows the sensor to maintain a compact IC package footprint while effectively reducing parasitic capacitance and noise coupling through the introduced shielding dimension

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The shield layer effectively reduces noise interference, enhancing the accuracy and reliability of the current sensor by minimizing the impact of parasitic capacitance and transient events.

Implementation Method 1

the die and the current carrying conductor can form two plates of a parasitic capacitor. This capacitance can lead to the coupling of electrical, voltage, or electrical transient noise from the conductor to the die during large transient (dV/dt) events on the conductor

Methodology Applied
Scientific EffectParasitic capacitance: Capacitance

Implementation Method 2

The shield layer may include an aperture (or other features to enable high frequency magnetic fields to reach the sensing element) to reduce eddy currents

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Data Source

PatentUS12210040B2Systems and methods for integrated shielding in a current sensor
Publication Date: 2025.01.28 ALLEGRO MICROSYSTEMS LLC
  • US12210040B2 patent drawing
  • US12210040B2 patent drawing
  • US12210040B2 patent drawing

AI summary

Systems and methods described herein are directed towards integrating a shield layer into a current sensor to shield a magnetic field sensing element and associated circuitry in the current sensor from electrical, voltage, or electrical transient noise. In an embodiment, a shield layer may be disposed along at least one surface of a die supporting a magnetic field sensing element. The shield layer may be disposed in various arrangements to shunt noise caused by a parasitic coupling between the magnetic field sensing element and the current carrying conductor away from the magnetic field sensing element.