Current Source Inverter Zero-State Phase Leg Dead-Band Management

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Solution Overview

Problem

Current source inverters in hybrid electric or battery electric vehicles face challenges in efficiently managing current flow between positive and negative terminals, particularly during dead-band times, which can lead to open circuits and reduced system efficiency.

Innovation Solution

The implementation of a current source inverter with a zero-state phase leg that transitions from an open to a closed state to allow current flow between positive and negative terminals during dead-band times, utilizing a combination of bidirectional and unidirectional switching devices, including voltage-controlled switches and diodes, to mitigate open circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a zero-state phase leg is added to allow current flow during dead-band times, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveprevention of open circuitsVSAvoidnumber of switching devices
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The inverter is divided into three functional phase legs (first, second, third) and one zero-state phase leg. Each phase leg is independently controlled with its own switching devices, allowing the zero-state leg to specifically handle dead-band current flow without affecting the operational phase legs. This segmentation enables targeted reliability improvement while isolating the added complexity to a dedicated functional module.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The zero-state phase leg acts as an intermediary component that provides a dedicated current path during dead-band periods. Instead of modifying the existing phase legs to handle both operational and dead-band functions, the zero-state leg serves as a mediator that specifically addresses the open circuit problem during switching transitions, thereby improving reliability without compromising the simplicity of the main phase legs.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If bidirectional and unidirectional switching devices are used in combination, then ease of manufacture is improved, but device complexity increases

Engineering Contradiction:
Improvecost reductionVSAvoidswitching device configuration
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

Different switching device types are assigned to different phase legs based on local functional requirements. The first phase leg uses a bidirectional switching device combined with a unidirectional switching device, while the second and third phase legs use only unidirectional switching devices. This local differentiation optimizes the balance between manufacturing cost (using simpler unidirectional devices where sufficient) and functional performance (using bidirectional devices where needed), thereby improving ease of manufacture while managing complexity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the directional capability parameter of switching devices across different phase legs. By using bidirectional switching devices in the first phase leg and unidirectional switching devices in the other phase legs, the system optimizes the balance between cost and functionality. This parameter variation allows cost-effective manufacturing while maintaining necessary operational flexibility in critical phases.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11689093B2Current source inverter having hybrid switches
Publication Date: 2023.06.27 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US11689093B2 patent drawing
  • US11689093B2 patent drawing
  • US11689093B2 patent drawing

AI summary

A current source inverter includes a first phase leg including a plurality of switching devices, a second phase leg including a plurality of switching devices, and a third phase leg including a plurality of switching devices. The current source inverter also includes a zero-state phase leg including at least one switching device, wherein the zero-state phase leg is configured to transition from an open state to prevent current flow to a closed state to allow current flow between a positive and negative terminal during a dead-band time.