Current Source Timing Relay for Piezo Actuator Thermal Protection

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Solution Overview

Problem

Current current sources used in piezo actuators for injection valves in combustion engines face challenges in precise control and thermal protection, particularly during high-pressure fuel injection, leading to potential thermal damage and short-circuit risks.

Innovation Solution

A current source with a switching element and a regulator unit that adjusts output current based on a control signal, utilizing a reference resistor and a timing relay to limit current duration and reduce thermal stress, ensuring short-circuit protection and efficient discharge of piezo actuators without excessive wiring or thermal overload.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a high amount of output current is adjusted for the piezo actuator, then the discharge performance is improved, but the switching element is subject to thermal loads and risk of thermal destruction

Engineering Contradiction:
Improvedischarge performanceVSAvoidthermal load
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent applies periodic action by using a timing relay to create time-based control cycles. The timing relay periodically switches the connection between the reference resistor and regulator unit, creating alternating phases of high current discharge and reduced current. This periodic switching allows the system to deliver high discharge performance when needed while providing thermal relief periods that prevent cumulative thermal damage to the switching element.

Inventive Principle:
Principle #19Periodic action

2Reliability

If the output current is limited to protect the switching element, then thermal damage is prevented, but the discharge capability is reduced

Engineering Contradiction:
Improvethermal protectionVSAvoiddischarge capability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements dynamics by making the current limitation adaptive rather than static. The timing relay dynamically adjusts the regulator unit's control signal based on elapsed time, allowing high current output capability when thermal conditions permit while automatically reducing current when thermal accumulation becomes dangerous. This dynamic control maintains both discharge capability and thermal protection without requiring a fixed compromise.

Inventive Principle:
Principle #15Dynamics

3Reliability

If a timing relay is used to limit current duration, then thermal damage is prevented, but the device complexity increases

Engineering Contradiction:
Improvethermal protectionVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses an intermediary approach by introducing the timing relay as a mediating component between the simple switching element and the regulator unit. The timing relay acts as an intelligent intermediary that automatically monitors time elapsed and selectively activates the regulator unit only when appropriate, translating simple time-based logic into complex thermal protection behavior without requiring direct complex control circuitry.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Measurement precision

If the regulator unit continuously controls the output current, then precise control is achieved, but the switching element is exposed to prolonged thermal stress

Engineering Contradiction:
Improvecurrent control precisionVSAvoidthermal stress duration
Core Design Contradiction:
Measurement precisionVSDuration of action of moving object

Solution Approach 1:

The patent applies preliminary anti-action by using the timing relay to anticipate and prevent thermal stress accumulation before it becomes dangerous. The timing relay continuously monitors the duration of regulator unit activation and automatically interrupts or reduces control signals when the elapsed time approaches dangerous thresholds. This preliminary protective action prevents prolonged thermal stress while maintaining precise current control during safe operating windows.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides reliable and economical short-circuit protection for the current source, preventing thermal damage to the switching element and enabling precise control of output current, ensuring safe and efficient operation of piezo actuators during high-pressure fuel injection.

Implementation Method 1

A reference resistor is electrically coupled to the first switching element in such a manner that a voltage drop over the reference resistor is representative of the output current

Methodology Applied
Scientific EffectOhm's Law: Ohm's Law

Implementation Method 2

It comprises a timing relay which limits a first amount of the output current to a maximum duration and afterwards reduces the amount of the output current

Methodology Applied
Scientific EffectThermal protection through time limiting:

Data Source

PatentUS7965072B2Current source and control device
Publication Date: 2011.06.21 VITESCO TECHNOLOGIES GMBH
  • US7965072B2 patent drawing
  • US7965072B2 patent drawing
  • US7965072B2 patent drawing

AI summary

A current source contains a first switching element which is provided with a control input and is embodied and arranged in such a way that an output flow on an output side of a current source can be adjusted according to a control signal at the control input. The current source also contains a reference resistance that is electrically coupled to a first switching element in such a way that a potential difference above the reference resistance represents the output flow. The adjustment signal of a regulator unit depends on the voltage difference above the reference resistance, is the control signal of the first switching element, and contains a time function element which limits a first value of the output flow to a maximum duration and then reduces the value of the output flow.