Dual-Circuit Current Transformer for Common-Mode Rejection

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Solution Overview

Problem

Current transformers face challenges in accurately measuring differential-mode currents due to interference from common-mode currents, which affects the accuracy of direct current arcing detection in photovoltaic power generation systems.

Innovation Solution

A current transformer design with a magnetic core and dual primary-side windings passing through separate closed magnetic circuits, allowing for the superposition or cancellation of magnetic fluxes based on current modes, enabling independent measurement of differential and common-mode currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single primary-side winding is used in a conventional current transformer, then the structure is simple, but the common-mode current interferes with the differential-mode current measurement, reducing measurement precision

Engineering Contradiction:
Improvedifferential-mode current measurement accuracyVSAvoidmagnetic core and winding structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The magnetic core is segmented into two separate closed magnetic circuits (first and second closed magnetic circuits), each handling one primary-side winding. This segmentation isolates the magnetic flux paths, allowing differential-mode currents to be measured accurately while common-mode currents generate opposing fluxes that cancel out in the shared second magnetic core structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first and second closed magnetic circuits are merged through the shared second magnetic core structure, which contains the first magnetic core structure. This merging allows both primary-side windings to be coupled to a common secondary-side winding, enabling simultaneous measurement of differential-mode currents while rejecting common-mode interference through flux cancellation.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If dual primary-side windings with separate closed magnetic circuits are used, then common-mode interference is suppressed and measurement accuracy is improved, but the device structure becomes more complex

Engineering Contradiction:
Improvedifferential-mode current measurement accuracyVSAvoidmagnetic core structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The second magnetic core structure serves multiple functions: it forms part of both the first and second closed magnetic circuits, provides a path for both primary-side windings, and acts as the core for the secondary-side winding. This multi-functionality reduces overall structural complexity while maintaining the ability to suppress common-mode interference and measure differential-mode currents accurately.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If conventional current transformer design is used, then manufacturing is simple, but common-mode current affects differential-mode current output, making independent measurement difficult

Engineering Contradiction:
Improvecurrent transformer assemblyVSAvoidindependent differential-mode current measurement
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The magnetic core is segmented into two separate closed magnetic circuits (first and second closed magnetic circuits), each handling one primary-side winding. This segmentation isolates the magnetic flux paths, allowing differential-mode currents to be measured accurately while common-mode currents generate opposing fluxes that cancel out in the shared second magnetic core structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first and second closed magnetic circuits are merged through the shared second magnetic core structure, which contains the first magnetic core structure. This merging allows both primary-side windings to be coupled to a common secondary-side winding, enabling simultaneous measurement of differential-mode currents while rejecting common-mode interference through flux cancellation.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively suppresses common-mode interference, allowing for accurate collection and measurement of differential-mode currents, thereby enhancing the detection of direct current arcing in photovoltaic power generation systems.

Implementation Method 1

a first magnetic flux and a second magnetic flux are superimposed; or if the first current that flows through the first primary-side winding and the second current that flows through the second primary-side winding are common mode currents, the first magnetic flux and the second magnetic flux cancel each other out

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A change of a magnetic flux in the first magnetic core structure enables the first secondary-side winding wound around the first magnetic core structure to generate an induced current

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11742139B2Current transformer
Publication Date: 2023.08.29 HUAWEI TECH CO LTD
  • US11742139B2 patent drawing
  • US11742139B2 patent drawing
  • US11742139B2 patent drawing

AI summary

A current transformer (10) includes a magnetic core, a first primary-side winding, a second primary-side winding, and a first secondary-side winding. The magnetic core includes a first magnetic core structure, a second magnetic core structure, and a third magnetic core structure. The first magnetic core structure is connected to the second magnetic core structure to constitute a first closed magnetic circuit, the first magnetic core structure is connected to the third magnetic core structure to constitute a second closed magnetic circuit, and the first magnetic core structure is a magnetic core structure common to the first closed magnetic circuit and the second closed magnetic circuit.