Current Transformer DC Detection Circuit

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Solution Overview

Problem

Current methods for detecting DC currents are either impractical due to direct contact requirements or use bulky and expensive Hall Effect devices, while current transformers are not inherently responsive to DC currents, making them unsuitable for contactless detection.

Innovation Solution

A circuit using a current transformer with a ferromagnetic core, a primary winding, and a secondary winding, along with an oscillator and capacitors, to detect DC offsets in the current, allowing for contactless detection of DC currents and, if desired, AC currents by adjusting the oscillator frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a shunt is used to detect DC current, then detection accuracy is improved, but direct contact with the DC supply is required which is undesirable or impractical in many cases

Engineering Contradiction:
ImproveDC current detection accuracyVSAvoidDirect contact requirement
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent uses a current transformer as an intermediary device that couples to the conductor carrying DC current without direct electrical contact. The transformer core magnetically couples to the conductor, allowing detection of DC current through magnetic field interaction rather than direct electrical connection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the traditional electrical contact-based shunt measurement system with a magnetic field-based detection system using a current transformer, eliminating the need for direct electrical contact while maintaining detection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If Hall Effect devices are used to detect DC current, then contactless detection is achieved, but the devices are bulky and expensive

Engineering Contradiction:
ImproveContactless detection capabilityVSAvoidBulky size and high cost
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent uses a current transformer, which is a conventional, compact, and inexpensive device typically used for AC current transformation, and adapts it for DC current detection by incorporating an oscillator and detector circuit, effectively creating a functional copy of Hall Effect device capability using different, more economical components.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent changes the operating parameters of the current transformer by introducing an oscillator that modulates the transformer core at a specific frequency, enabling the transformer to respond to DC current in a detectable manner, thus adapting a device not inherently responsive to DC for DC detection purposes.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a current transformer is used to detect DC current, then contactless and compact detection is achieved, but current transformers are not inherently responsive to steady state DC current

Engineering Contradiction:
ImproveCompact size and low costVSAvoidResponsiveness to DC current
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces an oscillator that generates periodic oscillations at a specific frequency to magnetically drive the current transformer core. This periodic action creates a time-varying magnetic field that enables the transformer to respond to DC current, overcoming the inherent limitation of current transformers being only responsive to alternating currents.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent applies preliminary action by using the oscillator to pre-magnetize and periodically drive the transformer core before the actual DC current detection occurs, preparing the magnetic circuit in advance to be responsive to the DC current signal.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and cost-effective contactless detection of DC and AC currents, including residual currents, using a compact and inexpensive setup, with the ability to discriminate between AC and DC currents by adjusting circuit components.

Implementation Method 1

an oscillator for supplying an oscillating signal across the secondary winding

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a current transformer having a ferromagnetic core

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Data Source

PatentUS8975890B2DC and AC current detection circuit
Publication Date: 2015.03.10 WESTERN AUTOMATION RES & DEV LTD
  • US8975890B2 patent drawing
  • US8975890B2 patent drawing
  • US8975890B2 patent drawing

AI summary

A circuit for detecting a DC current in a conductor (L1) includes a current transformer (CT) having a ferromagnetic core (10), a primary winding comprising the conductor (L1) and at least one secondary winding (W1). The circuit further includes an oscillator (12) for supplying an oscillating signal across the secondary winding and means for detecting a dc offset in the current flowing in the oscillator circuit. The circuit includes a capacitor (C1) in series with the secondary winding, and the detecting means is arranged to detect a non-zero voltage across the capacitor above a certain level.