Current Transformer Calibration Circuit Using Fuse Coding

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Solution Overview

Problem

Current transformers (CTs) face challenges in achieving accurate calibration due to variations in winding configurations and electrical parameters, which affect measurement precision in instruments and protective relays.

Innovation Solution

The calibration of current transformers is achieved by selectively affecting electrical elements such as fuses or switches within a calibration circuit, using a calibration code to set the transformer's configuration, thereby adjusting impedance and ensuring accurate measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If calibration circuits with multiple electrical elements are used to achieve precise calibration, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvecalibration accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The calibration circuit is divided into multiple independent electrical elements (fuses, switches) that can be individually affected. Each element represents a discrete calibration parameter, allowing precise control of the transformer's characteristics through selective modification of specific segments rather than adjusting the entire circuit at once.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The calibration process involves changing the state of electrical elements (from conducting to non-conducting) to modify the circuit's electrical parameters such as resistance, capacitance, or inductance. This allows the transformer's calibration to be adjusted by transitioning between different parameter states defined by the calibration code.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If electrical elements are permanently affected to lock in calibration configuration, then reliability is improved, but ease of repair deteriorates

Engineering Contradiction:
Improvecalibration stabilityVSAvoidrecalibration difficulty
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The calibration circuit is designed to be dynamically reconfigurable during the calibration process, allowing electrical elements to be switched between conducting and non-conducting states. Once calibration is complete, the configuration is locked in to provide stability. This dynamic approach allows the system to transition from a flexible calibration state to a stable operational state.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The calibration is performed in advance during manufacturing or initial setup, and the resulting configuration is permanently locked in by affecting the electrical elements. This preliminary calibration action eliminates the need for future adjustments, ensuring long-term reliability while making the system simple for end users (no recalibration needed under normal conditions).

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12481015B2Method and apparatus for calibrating a measurement device
Publication Date: 2025.11.25 SOLAREDGE TECH LTD
  • US12481015B2 patent drawing
  • US12481015B2 patent drawing
  • US12481015B2 patent drawing

AI summary

Systems, apparatuses, and methods are described for calibration of a current transformer. In some examples, one or more electrical elements may be affected in order to set a calibration of the current transformer. A calibration circuit of the current transformer may be permanently or non-permanently affected according to a calibration code in order to set the calibration of the current transformer. For example, one or more fuses may be burned to lock in a certain configuration of the current transformer.