Current Transformer Load Control for EV Charging Grid Limits

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Solution Overview

Problem

Existing load management systems for power distribution grids face challenges in preventing total failure, maximizing the use of self-generated power for electric vehicle charging, and minimizing grid connection costs while ensuring efficient and rapid charging.

Innovation Solution

A load management system comprising a control unit and current transformers to monitor and manage current levels in the power distribution grid, allowing for the reduction of charging currents during peak tariffs and increased charging during off-peak tariffs, with the option to utilize self-generated power and reduce mains rating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If high power is provided for charging the motor vehicle to enable fast charging, then charging speed is improved, but the risk of total failure of the power distribution grid increases

Engineering Contradiction:
Improvecharging speedVSAvoidgrid reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The load management system dynamically adjusts the charging power based on real-time monitoring of grid conditions. The control unit continuously monitors current levels in both the grid connecting line and charging station power line, and adjusts the charging current accordingly to prevent grid overload while enabling fast charging when conditions permit.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements feedback control by monitoring the current levels in the grid connecting line and charging station power line, comparing them against threshold values, and adjusting the charging power accordingly. This closed-loop control ensures grid reliability while optimizing charging speed.

Inventive Principle:
Principle #23Feedback

2Loss of time

If the charging current is increased to charge the motor vehicle as quickly as possible, then charging time is reduced, but the power consumption of the power distribution grid increases

Engineering Contradiction:
Improvecharging timeVSAvoidpower consumption
Core Design Contradiction:
Loss of timeVSUse of energy by moving object

Solution Approach 1:

The system uses periodic monitoring of current levels and adjusts charging power in stages based on grid conditions. By periodically checking current levels against threshold values and adjusting charging accordingly, the system optimizes the balance between charging speed and power consumption.

Inventive Principle:
Principle #19Periodic action

3Power

If higher grid powers are provisioned for the power distribution grid to accommodate the charging station, then charging capacity is improved, but the mains rating increases

Engineering Contradiction:
Improvecharging capacityVSAvoidmains rating
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The system monitors current levels and only allows charging when the current is below threshold values, effectively using partial grid capacity when available. This approach enables high charging capacity without requiring the grid to be permanently provisioned for maximum power levels.

Inventive Principle:
Principle #16Partial or excessive action

4Reliability

If the charging current is reduced to prevent grid failure, then grid reliability is improved, but charging speed decreases

Engineering Contradiction:
Improvegrid stabilityVSAvoidcharging speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The load management system dynamically adjusts charging power based on real-time grid conditions. When current levels are below threshold values, the system allows higher charging speeds. When current levels approach threshold values, the system reduces charging power to maintain grid stability, enabling both fast charging and grid reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the charging current parameter dynamically based on monitored grid conditions. By adjusting the current level according to real-time measurements and threshold comparisons, the system optimizes both charging speed and grid stability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively minimizes the risk of grid failure, maximizes the use of self-generated power for charging, reduces charging costs, and ensures efficient and cost-effective electric vehicle charging by dynamically adjusting charging currents based on grid conditions and tariffs.

Implementation Method 1

a first current transformer (40) arranged in the power distribution grid (100) such that the first current transformer (40) is suitable for measuring a current level that is dominant in a grid connecting line (110)

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 2

a second current transformer (42) arranged in the power distribution grid (100) such that the second current transformer (42) is suitable for measuring the current level that is dominant in a power line (112) of the power distribution grid (100), which power line (112) feeds at least one charging station (120)

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS11919417B2Load management system and method for managing loads in a power distribution grid
Publication Date: 2024.03.05 DR ING H C F PORSCHE AG
  • US11919417B2 patent drawing
  • US11919417B2 patent drawing
  • US11919417B2 patent drawing

AI summary

A load management system for managing loads in a power distribution grid. The load management system includes a control unit and at least two current transformers, which are each connected to the control unit by a signal cable. A first current transformer of the at least two current transformers is arranged in the power distribution grid such that the first current transformer is suitable for measuring a current level that is dominant in a grid connecting line of the power distribution grid, which grid connecting line is connected to a power supply company. A second current transformer of the at least two current transformers is arranged in the power distribution grid such that the second current transformer is suitable for measuring the current level that is dominant in a power line of the power distribution grid, which power line feeds at least one charging station of the power distribution grid.