Current Transformer Temperature Estimation for Phase-Shift Compensation

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Solution Overview

Problem

Current transformers in electric meters introduce phase shifts that cause measurement inaccuracies, which are not adequately compensated by existing temperature sensors, failing to meet stringent accuracy requirements of 0.5% or lower.

Innovation Solution

An electricity meter that uses internal temperature measurements from a thermistor and current measurements to estimate the winding temperature of current transformers, applying a low-pass filter to improve accuracy, and compensates for phase shifts using a processing unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a temperature sensor is integrated into the meter's casing to measure internal temperature, then the device complexity is reduced and manufacturing cost is lowered, but the measurement precision of winding temperature is insufficient

Engineering Contradiction:
Improvewinding temperature measurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The current transformer itself serves as the temperature sensing element by utilizing its own electrical parameters (current, impedance) to infer winding temperature through self-heating characteristics, eliminating the need for separate temperature sensors

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the mechanical/physical temperature sensor system with an electrical measurement system that uses current and impedance measurements to calculate winding temperature through mathematical models

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If a temperature sensor is mounted directly on each transformer winding, then the measurement precision of winding temperature is improved, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improvewinding temperature measurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The current transformer uses its own electrical characteristics (current flow, impedance changes) to determine its winding temperature without requiring external sensors, making the system self-diagnostic

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The processing unit performs multiple functions: it measures current for energy calculation, measures impedance for temperature estimation, and compensates phase shift, eliminating the need for dedicated temperature sensing hardware

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If additional temperature sensors are integrated into each transformer, then the measurement precision of winding temperature is improved, but the manufacturing cost increases

Engineering Contradiction:
Improvewinding temperature measurement precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The system uses existing electrical measurements (current and impedance) to infer temperature, making the manufacturing process simpler and less costly by eliminating additional sensor components

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent creates a virtual model of the winding temperature based on electrical parameter measurements, replacing the need for physical temperature sensors and reducing manufacturing complexity

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurately compensates for phase shifts in current measurements, achieving high accuracy in energy consumption measurements without additional hardware, meeting stringent accuracy requirements.

Implementation Method 1

A temperature sensor is typically integrated into the meter's casing. This is, for example, an NTC thermistor (for Negative Temperature Coefficient).

Methodology Applied
Scientific EffectNegative Temperature Coefficient (NTC): Thermistor

Implementation Method 2

We know that a current transformer generates a phase shift Δφ(t) on current measurements

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

the processing unit is arranged to apply a low-pass filter to the first measurements to obtain the estimated current

Methodology Applied
Scientific EffectLow-pass filtering: Filter (electronic)

Data Source

PatentEP4641222A1Virtual estimation of current transformer temperature
Publication Date: 2025.10.29 SAGEMCOM ENERGY & TELECOM SAS
  • EP4641222A1 patent drawingFigure 1
  • EP4641222A1 patent drawingFigure 2
  • EP4641222A1 patent drawingFigure 3

AI summary

Electric meter (1) comprising: - a current transformer (17) arranged to produce first measurements of a current (Iph) flowing in a winding (20) of the current transformer; - a temperature sensor; - a processing unit (8) arranged to evaluate an estimated current (Ie) and an internal temperature (Ti), to evaluate an estimated temperature (Te) of the winding (20) from the estimated current and the internal temperature, and to evaluate, from the estimated temperature, a measurement phase shift (Δφ) produced by the current transformer on the first measurements, the measurement phase shift being intended to be used to measure the electrical energy consumed.