Curtain airbag device mounting structure and curtain airbag deployment method

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Solution Overview

Problem

Conventional curtain airbag deployment systems face limitations due to the positioning of pillars in vehicle structures, which can hinder the inflation and deployment of curtain airbags, affecting both driver visibility and the effectiveness of the airbag's deployment.

Innovation Solution

A curtain airbag device mounting structure that includes a first pillar and a second pillar positioned at a predetermined distance, with a transparent member bridging them, allowing for unobstructed deployment of the curtain airbag along the roof side rail and enabling wide vehicle visibility, while the A-pillar garnish is designed to manage deployment loads and prevent breakage or flying debris.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the curtain airbag is stored along the first pillar, then the storage space is available, but the second pillar hinders the inflation and deployment of the curtain airbag

Engineering Contradiction:
Improvestorage space for curtain airbagVSAvoidinflation and deployment of curtain airbag
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The A-pillar is divided into two separate pillars: the first pillar (front pillar) and the second pillar (rear pillar). The curtain airbag is stored along the first pillar, while the second pillar is positioned rearward to avoid interfering with the airbag's inflation and deployment path, thus resolving the conflict between storage availability and deployment effectiveness

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent positions the second pillar in the front-rear direction (longitudinal dimension) at a predetermined distance rearward from the first pillar. This spatial arrangement in the longitudinal dimension allows the curtain airbag to inflate and deploy freely in the lateral dimension without being hindered by the second pillar, while still maintaining structural integrity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the A-pillar is designed with a single structure, then the structural simplicity is maintained, but the driver's view is obstructed and airbag deployment is hindered

Engineering Contradiction:
ImproveA-pillar structureVSAvoiddriver visibility and airbag deployment capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The A-pillar is segmented into two distinct pillars (first and second pillars) positioned at a predetermined distance apart in the front-rear direction. This segmentation creates a gap that allows the transparent member to be installed, improving driver visibility while providing separate storage and deployment zones for the curtain airbag, thus enhancing reliability without excessive complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A transparent member is introduced as an intermediary element bridging the gap between the first and second pillars. This transparent member maintains the structural connection and supports the A-pillar assembly while allowing light transmission for driver visibility, thus resolving the conflict between structural integrity and visibility requirements

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If the transparent member is installed between the first and second pillars, then driver visibility is improved, but the structural complexity increases

Engineering Contradiction:
Improvedriver visibilityVSAvoidA-pillar structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The transparent member serves multiple functions simultaneously: it acts as a structural connector between the first and second pillars, provides a mounting surface for the A-pillar garnish, allows light transmission for driver visibility, and contributes to the overall rigidity of the A-pillar assembly. This multi-functionality reduces the need for additional separate components, thus limiting the increase in structural complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3441265B1Curtain airbag device mounting structure and curtain airbag deployment method
Publication Date: 2020.09.16 TOYOTA JIDOSHA KK
  • EP3441265B1 patent drawingFigure 1
  • EP3441265B1 patent drawingFigure 2
  • EP3441265B1 patent drawingFigure 3

AI summary

A curtain airbag device mounting structure includes: a first pillar (26) forming a part of a front pillar (24) and extends substantially along a vehicle height direction; a second pillar (28) forming another part of the front pillar (24), the second pillar (28) being disposed on a rear side of a vehicle relative to the first pillar (26) at a predetermined distance from the first pillar (26) and extending substantially along the vehicle height direction; a transparent member bridged between the first pillar (26) and the second pillar (28); and a curtain airbag device (88) including a curtain airbag stored along a roof side rail (92) and the second pillar (28), the curtain airbag being configured to inflate and deploy in a curtain-like fashion over a side portion of a cabin of the vehicle in case of a collision of the vehicle.