Curved Bracket Design for Drapery Rod Strength and Full Coverage

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional drapery rod brackets restrict drapery movement and visibility due to their 'L-shaped' configuration, which is prone to bending under heavy loads and fails to provide complete coverage along the rod length, and lacks strength to support heavy drapery.

Innovation Solution

A bracket system with a vertically-extending mounting portion and a horizontally-extending arm portion that forms a strong, angled or curved configuration, allowing the rod to extend without interruption and featuring a recessed design to conceal the attachment portion, ensuring maximum drapery coverage and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional L-shaped brackets are used to mount drapery rods, then the bracket structure is simple and easy to manufacture, but the bracket lacks strength and is prone to bending under heavy loads

Engineering Contradiction:
Improvebracket strengthVSAvoidbracket configuration complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent applies curvature by transitioning from straight L-shaped bracket segments to curved arc segments that connect the mounting portion to the rod attachment portion. This curved configuration distributes mechanical stresses more effectively throughout the bracket structure, eliminating the bending vulnerabilities inherent in sharp-cornered L-shaped designs while maintaining structural integrity under heavy drapery loads.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Strength

If L-shaped brackets with horizontal interfaces are used, then the bracket is easy to manufacture, but the interface is prone to bending when suspending heavy loads

Engineering Contradiction:
Improveinterface strengthVSAvoidbracket manufacturing simplicity
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The patent replaces the horizontal interface of conventional L-shaped brackets with a curved arc configuration. This curved interface eliminates the sharp corner that is prone to bending, creating a continuous stress distribution path from the mounting portion through the arc to the rod attachment portion, thereby significantly improving interface strength while remaining manufacturable through standard forming processes.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Ease of operation

If conventional brackets are positioned to support the rod, then the bracket provides structural support, but the bracket restricts drapery movement and prevents complete coverage along the rod length

Engineering Contradiction:
Improvedrapery movement freedomVSAvoidbracket support capability
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent positions the rod attachment portion at the rear end of the bracket's projection rather than at the front, effectively moving the support point to a different spatial dimension. This rearward positioning allows the drapery to extend completely along the rod length without being blocked by the bracket, while the curved arc structure maintains structural support capability by efficiently transferring loads to the mounting surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Shape

If the rod attachment portion is visible from the front, then the bracket structure is simple, but the appearance is interrupted and the rod profile is compromised

Engineering Contradiction:
Improverod profile continuityVSAvoidbracket design complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The patent nests the rod attachment portion within the overall bracket structure by positioning it at the rear end of the projection and using the curved arc to conceal the connection. This nesting arrangement allows the rod to appear continuous and unbroken from the front view, as the attachment mechanism is effectively hidden within the bracket's own form rather than protruding outward.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS10765247B2Support bracket for rod assembly
Publication Date: 2020.09.08 HOUSE OF ATLAS LLC
  • US10765247B2 patent drawing
  • US10765247B2 patent drawing
  • US10765247B2 patent drawing

AI summary

There is provided a bracket and rod assembly system having improved strength and configured to allow complete access of a drapery supported by the rod assembly to an entire length of the rod assembly without interference from the bracket.