Curved Charging Port Cover for Compact Vehicle Front Space

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing charging and discharging apparatuses for vehicles face issues with space utilization and aesthetics due to large rotation angles of flat cover plates, which can damage the cover plates and affect the vehicle's regularity and appearance, especially in compact vehicles with limited front space.

Innovation Solution

A charging or discharging apparatus with a base, fixing base, and cover plate featuring an arch-shaped or bending surface structure, utilizing an accommodation space formed by the connection member and base to reduce the rotation angle and space requirements, enhancing space utilization and aesthetics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a flat plate structure charging cover plate is used, then the charging structure can be shielded and sealed, but the area crossed during rotation increases requiring more space around the charging structure

Engineering Contradiction:
Improveshielding and sealing of charging structureVSAvoidspace required around charging structure
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The charging cover plate is changed from a flat plate structure to an arch-shaped structure. This curvature allows the cover plate to rotate with a smaller swept area, reducing the space required around the charging structure while maintaining shielding and sealing functions during charging operations

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The arch-shaped cover plate utilizes the vertical dimension more effectively by curving upward, allowing rotation to occur within a compact envelope that doesn't require large horizontal clearance, thus solving the space constraint problem while preserving the cover's protective function

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the charging cover plate is designed as a flat plate, then the structure is simple, but the cover plate is easily damaged by collision and affects vehicle appearance when left on the front side

Engineering Contradiction:
Improvestructure of charging cover plateVSAvoiddamage resistance of cover plate
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The arch-shaped design provides structural strength and rigidity that makes the cover plate more resistant to collision damage compared to a flat plate, while the curved geometry naturally directs impact forces along the arch, enhancing durability without significantly increasing structural complexity

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Ease of operation

If a large rotation angle is used for the cover plate, then the charging port can be fully opened, but the space required at the front of the vehicle increases

Engineering Contradiction:
Improveopening of charging portVSAvoidspace at front of vehicle
Core Design Contradiction:
Ease of operationVSLength of stationary object

Solution Approach 1:

The arch-shaped cover plate achieves full opening of the charging port with a smaller rotation angle due to its curved geometry, which allows the cover to clear the charging port opening more efficiently, thereby reducing the required front space while maintaining ease of operation

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS12459381B2Charging apparatus, discharging apparatus, and vehicle
Publication Date: 2025.11.04 HONDA MOTOR CO LTD
  • US12459381B2 patent drawing
  • US12459381B2 patent drawing
  • US12459381B2 patent drawing

AI summary

A charging/discharging apparatus includes a base, a fixing base, and a cover plate, wherein the fixing base includes an end plate, a connection member, an opening, and an accommodation space. The cover plate is formed in an arch-shaped structure or a bending surface structure and includes an accommodation state in which the end plate is exposed and a covering state in which the end plate is covered. When the cover plate is in the accommodation state, an end of the cover state which is close to the base is provided to be directed to the accommodation space.