Curved Conveyor Path Member Deformation Control

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Solution Overview

Problem

In image recording apparatuses, rotatable path components are more prone to deformation when subjected to urging forces from thicker sheets, leading to potential jamming issues during sheet conveyance.

Innovation Solution

A conveyer device with a first path member that is movable between two positions, supported by a body with specific supporting parts to prevent deformation, ensuring correct sheet conveyance along a curved path.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a path component is made rotatable to enable exposure for sheet removal, then ease of operation is improved, but the path component becomes more prone to deformation under urging forces from sheets

Engineering Contradiction:
Improveease of sheet removalVSAvoidresistance to deformation
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The path component is divided into multiple sections: a rotatable first path member for exposure operations, and a fixed second path member for stable sheet guidance. This segmentation allows the rotatable portion to be isolated and supported separately, preventing deformation while maintaining operational flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the conveyer system have different support characteristics. The first path member has dedicated support structures (first and second supporting parts) at specific locations to prevent deformation, while the second path member remains fixed. This local differentiation of support quality resolves the contradiction between rotatability and deformation resistance.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If the path component is rotatable to expose the conveyer path for jammed sheet removal, then ease of operation is improved, but reliability of correct sheet conveyance deteriorates due to potential deformation

Engineering Contradiction:
Improveease of sheet removalVSAvoidcorrect sheet conveyance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The conveyer path is segmented into a rotatable first path member and a fixed second path member. The fixed second path member ensures reliable sheet guidance, while the rotatable first path member enables easy sheet removal when needed. This segmentation maintains reliability while improving operational ease.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first path member has enhanced local support at specific positions (widthwise end and widthwise inner-side position) to prevent deformation during normal operation, ensuring reliability. The same rotatable structure allows exposure for sheet removal when needed, resolving the contradiction between reliability and ease of operation.

Inventive Principle:
Principle #3Local quality

3Strength

If the first path member is supported at multiple positions, then resistance to deformation is improved, but device complexity increases

Engineering Contradiction:
Improveresistance to deformationVSAvoidsupport structure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

Support structures are placed at two critical local positions on the first path member: the widthwise end and the widthwise inner-side position. This targeted local support prevents deformation with minimal additional complexity, as the supports are positioned only where needed to counteract the specific deformation forces.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of making the entire path component fixed to prevent deformation, the invention makes the first path member rotatable but provides strategic support at key positions. This inverted approach maintains rotatability for ease of operation while preventing deformation through localized support, avoiding the complexity of a completely fixed structure.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS9365362B2Conveyer device
Publication Date: 2016.06.14 BROTHER KOGYO KK
  • US9365362B2 patent drawing
  • US9365362B2 patent drawing
  • US9365362B2 patent drawing

AI summary

A conveyer device, including a body; a first path member forming a part of conveyer path with a curve; and a second path member arranged on an inner side of the curve of the conveyer path and forming a part of the conveyer path, is provided. The first path member is movable between a first position forming the conveyer path in conjunction with the second path member and a second position separated farther from second path member than the first position. The body includes a first supporting part supporting the first path member at a widthwise end of the first path member and the second supporting part supporting the first path member at a widthwise inner-side position along the widthwise direction with respect to the first supporting part. The second supporting part supports the first path member from a side opposite from the conveyer path.