Curved Conveyor Roller Reduces ADF Scanner Height

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Solution Overview

Problem

The existing image reading devices with automatic document feeders (ADF) have a U-shaped document conveying path that increases the height of the device, making it difficult to reduce the overall height and complicates the design.

Innovation Solution

The image reading device incorporates a curved document conveying path with a conveyor roller that reverses the document direction, allowing the first and second image sensors to read both sides of the document while the conveyor roller is positioned lower than the document contact surfaces, reducing the device's height and simplifying the configuration by eliminating the need for additional rollers and guides.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a U-shaped document conveying path is used in the ADF-type image scanner, then both sides of the document can be read simultaneously, but the height of the image reading device becomes large

Engineering Contradiction:
Improvedouble-sided scanning capabilityVSAvoiddevice height
Core Design Contradiction:
ProductivityVSLength of stationary object

Solution Approach 1:

The patent repositions the conveyor roller from a vertical U-shaped path to a horizontal curved path that extends in the lateral direction. This dimensional change allows the document conveying mechanism to achieve double-sided scanning capability while maintaining a compact vertical profile, effectively moving the complexity from the vertical dimension to the horizontal dimension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a curved document conveying path instead of a straight or angular path. The curved path allows the document to be redirected horizontally beneath the contact glass, enabling the conveyor roller to be positioned lower while still achieving the necessary document reversal for double-sided scanning.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Ease of operation

If additional rollers and guides are added to create a U-shaped conveying path, then document reversal is achieved, but the device complexity increases

Engineering Contradiction:
Improvedocument reversal functionVSAvoidnumber of rollers and guides
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines the document reversal function with the existing conveyor roller mechanism. Instead of adding separate rollers and guides to create a U-shaped path, the invention integrates the reversal capability into a single curved path that the existing conveyor roller can accommodate, thereby reducing the number of additional components needed.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The curved document conveying path serves multiple functions: it guides the document through the scanning area, enables document reversal for double-sided scanning, and allows the conveyor roller to be positioned in a space-efficient manner. This multi-functional design eliminates the need for dedicated reversal mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP2541890B1Image reading device
Publication Date: 2017.03.01 BROTHER KOGYO KK
  • EP2541890B1 patent drawing
  • EP2541890B1 patent drawing
  • EP2541890B1 patent drawing

AI summary

An image reading device includes a conveyor unit (3) that conveys a document along a conveying path for ADF-type image scanning including a curved path. The conveyor unit (3) includes a conveyor roller (34) that reverses a conveying direction of the document in the curved path. The device further includes a first contact surface (17) that comes into contact with a first side of the document when the document is conveyed, a second contact surface (18) that comes into contact with a second side of the document when the document is conveyed, a first reading unit (11) that reads an image on the first side of the document, and a second reading unit (12) disposed above the second contact surface (18) and reading an image on the second side of the document. A part of the conveyor roller (34) is disposed lower than the first and second contact surfaces (17, 18) in an up down direction of the image reading device.