Curved Dermabrasion Device with Arc-Arrayed Protuberances

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Solution Overview

Problem

Existing dermabrasion devices often cause deep scarring due to linear arrays of abrasive surfaces and struggle to control the force applied, leading to either excessive or insufficient removal of devitalized tissue, and are not well-suited for accessing curved or small areas of the skin.

Innovation Solution

A dermabrasion device with protuberances arranged in a pattern defined by at least three protuberances in a first arc and a second arc with a greater radius, allowing for controlled removal of devitalized tissue and access to difficult skin areas, featuring a configuration that prevents groove formation and allows for homogeneous tissue removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If linear arrays of abrasive surfaces are used, then the device can remove devitalized tissue, but it causes deep scarring and groove formation on the skin

Engineering Contradiction:
Improvetissue removal efficiencyVSAvoidscarring and groove formation
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces linear abrasive arrays with circumferential arrangements of abrasive elements around a curved surface. The abrasive elements are positioned along arcs that follow the contour of the treatment surface, allowing the device to conform to curved anatomical areas while distributing abrasion forces evenly to prevent grooves and scars

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The device allows dynamic adjustment of abrasive element engagement with the skin through spring-loaded mechanisms and flexible mounting. This enables the abrasive elements to maintain optimal contact pressure while accommodating variations in skin topology, preventing excessive force concentration that would cause scarring

Inventive Principle:
Principle #15Dynamics

2Productivity

If dermabrasion force is increased to remove devitalized tissue effectively, then tissue removal speed improves, but excessive wound contact causes excessive excision and functional loss

Engineering Contradiction:
Improvetissue removal speedVSAvoidcontrol of excision depth
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent employs abrasive elements with varying degrees of engagement and different abrasive characteristics in different zones. Elements at the leading edge have lighter engagement for initial contact, while trailing elements provide deeper abrasion. This gradient approach allows controlled progression through tissue layers without sudden excessive excision

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The device incorporates mechanisms that provide real-time feedback on tissue resistance and abrasion depth through spring deflection indicators and operator sensation. This allows dynamic adjustment of applied force to match actual tissue conditions, preventing both insufficient removal and excessive excision

Inventive Principle:
Principle #23Feedback

3Ease of operation

If fixed dermabrasion devices are used, then operator fatigue is reduced, but the device cannot access curved or small areas of the skin

Engineering Contradiction:
Improveoperator fatigue reductionVSAvoidaccess to curved or small skin areas
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The device features a curved treatment surface that allows the abrasive elements to conform to anatomical contours. The arc-shaped arrangement of abrasive elements enables the device to access curved body surfaces while maintaining a handheld form factor that reduces operator fatigue

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The abrasive surface is divided into multiple independent elemental units distributed along arcs. This segmentation allows different portions of the device to engage different anatomical regions simultaneously, providing versatility for treating various body areas while maintaining a single integrated handheld tool

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively removes devitalized tissue, reduces the risk of infection, promotes tissue regeneration, and aids in skin graft adherence, while enabling complete dermabrasion and debridement of burned or affected skin surfaces, improving healing outcomes.

Implementation Method 1

a dermabrasion device, comprising a surface with protuberances that are arranged in a pattern defined by an abrasive group with at least three protuberances

Methodology Applied
Scientific EffectAbrasion: Abrasion

Implementation Method 2

The device effectively removes devitalized tissue, reduces the risk of infection, promotes tissue regeneration

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20230329738A1Dermabrasion device
Publication Date: 2023.10.19 BIGIO ROITMAN DAVID
  • US20230329738A1 patent drawing
  • US20230329738A1 patent drawing
  • US20230329738A1 patent drawing

AI summary

A dermabrasion device having a surface (120) with protuberances (110) arranged in a pattern (160) defined by an abrasive group (130) with at least three protuberances (110), arranged in a first arc; and a second abrasive group (130) arranged in a second arc having a larger radius than the first arc and wherein the second arc is concentric with the first arc, each abrasive group (130) being formed by at least three protuberances (110) with different apex shapes. In addition, the abrasive group (130) has protuberances (110) that have different heights to remove unwanted tissue at different skin depths, preventing the creation of noticeable wrinkles or lines that may later cause scarring.