Curved Dermatome Blade Guide for Wider Skin Grafts

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Solution Overview

Problem

Conventional dermatomes limit the width of skin grafts due to a fixed blade contact area, which is inadequate for surfaces like the head where skin is tight to the skull, restricting the size of the harvested skin graft.

Innovation Solution

A dermatome with a blade holder and spacers that define a curved path for the blade, allowing a larger contact area and adjustable cutting gap, enabling a wider skin graft harvest by accommodating curved surfaces with customizable curvature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a straight blade with fixed contact area is used, then the device structure is simple, but the width of the harvested skin graft is limited

Engineering Contradiction:
Improvewidth of skin graftVSAvoidblade holder structure
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The blade holder incorporates a curved guide surface instead of a straight one, causing the blade to follow a curved path during oscillation. This curvature allows the blade to maintain contact with curved body surfaces (like the head), thereby increasing the effective contact area and the width of harvested skin grafts without significantly complicating the overall device structure

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The blade holder is designed with an adjustable spacer that can be positioned at different locations along the curved guide surface. This allows the cutting gap and contact area to be dynamically adjusted based on the specific body surface being treated, enabling the device to adapt to different curvature radii and treatment requirements

Inventive Principle:
Principle #15Dynamics

2Length of moving object

If the blade contact area is increased for curved surfaces, then the skin graft width is improved, but the precision of cutting gap control may be compromised

Engineering Contradiction:
Improvecontact area widthVSAvoidcutting gap uniformity
Core Design Contradiction:
Length of moving objectVSManufacturing precision

Solution Approach 1:

The blade holder is segmented into distinct functional zones: a curved guide surface for blade path control, an adjustable spacer for gap control, and a locking mechanism for position fixation. This segmentation allows each component to be optimized independently - the curved surface maximizes contact area while the precisely positioned spacer maintains cutting gap uniformity throughout the oscillation cycle

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10285730B2Dermatome, blade and assembly of a dermatome and a blade
Publication Date: 2019.05.14 HUMECA HLDG
  • US10285730B2 patent drawing
  • US10285730B2 patent drawing
  • US10285730B2 patent drawing

AI summary

The invention relates to a dermatome, comprising:a blade holder for holding a blade, said blade holder comprising at least one guiding element for guiding an oscillating movement of a said blade, andat least one spacer spaced apart from said blade holder for defining a cutting gap between a said blade held by said blade holder and said spacer,whereinsaid at least one guiding element and said at least one spacer define a curved path.The invention further relates to a blade, suitable to be used in such a dermatome, as well as an assembly of such a dermatome and such a blade.