Curved Display Panel Alignment Marks for Accurate Bonding Verification

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Solution Overview

Problem

Existing display devices face challenges in accurately checking the position accuracy of display panels after bonding due to variations in alignment mark distances observed from different angles, especially in curved configurations.

Innovation Solution

Incorporation of alignment marks on the front plate with distinct shapes and positions corresponding to display-panel-side alignment marks, along with first and second marks extending along the display panel's periphery, allows for precise position alignment and accuracy verification using a press bonding device with a camera system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If alignment marks are used on curved front plates and display panels, then position alignment can be achieved, but the distance between alignment marks varies with observation angle and position, making positional error detection inaccurate

Engineering Contradiction:
Improveposition accuracy detectionVSAvoidalignment mark observation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent introduces a reference mark extending in a direction different from the alignment mark (e.g., perpendicular or at an angle), creating a two-dimensional reference system. This allows the detection system to measure positional accuracy by comparing the relative positions and orientations of both marks, rather than relying solely on the alignment mark distance which varies with observation angle. The reference mark provides an additional dimensional constraint that enables accurate error detection despite curved surface distortions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If multiple display panels are bonded to one front plate, then productivity is improved, but checking the position accuracy of each display panel becomes more difficult

Engineering Contradiction:
Improveproduction efficiencyVSAvoidposition accuracy verification
Core Design Contradiction:
ProductivityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent divides the quality verification function into separate components: alignment marks for positioning, reference marks for each display panel for individual accuracy checking, and optional first/second marks for additional verification. This segmentation allows each display panel's position accuracy to be independently verified using its own reference mark, even when multiple panels are bonded to a single front plate, thus maintaining ease of detection while improving productivity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12533951B2Display device
Publication Date: 2026.01.27 JAPAN DISPLAY INC
  • US12533951B2 patent drawing
  • US12533951B2 patent drawing
  • US12533951B2 patent drawing

AI summary

A display device includes a front plate including a display region that is translucent and a peripheral region that is different from the display region, and a display panel provided opposite at least the display region of the front plate. The front plate includes a plurality of alignment marks provided in the peripheral region at positions corresponding to a plurality of display-panel-side alignment marks provided on the display panel, and a plurality of first marks each having a linear shape and extending along an outer periphery of the display panel.