Curved-Surface Display Layout for Distortion-Free Image Projection

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Solution Overview

Problem

Display apparatuses struggle to accurately project images on curved surfaces, such as vehicle windshields, without distortion, especially in direct projection systems where pixels are arranged uniformly, leading to distorted images.

Innovation Solution

The display apparatus employs non-uniformly spaced display elements arranged in a fan-shaped matrix to reflect image light on a curved surface, adjusting the spacing to correct for distortion and maintain the intended image shape, using a combination of fan-shaped blocks to accommodate varying curvatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If display elements are arranged uniformly to efficiently organize pixels, then manufacturing and control are simplified, but the image displayed on a curved surface becomes distorted

Engineering Contradiction:
Improveease of arrangementVSAvoidimage shape accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies asymmetry by arranging display elements at non-uniform intervals in the radial direction while maintaining uniform intervals in the circumferential direction. This asymmetric radial arrangement compensates for the curvature of the windshield, causing light rays to reflect at angles that preserve the rectangular shape of the displayed image despite the curved surface geometry.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent implements local quality by varying the spacing between display elements specifically in the radial direction while keeping circumferential spacing uniform. Different regions of the display have different element densities - closer spacing in the center and wider spacing at the edges - to account for the varying curvature and reflection geometry across the windshield surface.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If a flat combiner is used to reduce distortion, then the display elements can be arranged uniformly, but the system cannot accommodate curved windshield surfaces

Engineering Contradiction:
Improveadaptability to curved surfacesVSAvoidimage distortion
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

Instead of using optical elements to correct distortion after uniform arrangement, the patent inverts the approach by pre-distorting the display element arrangement itself. The non-uniform spacing is designed specifically to counteract the curvature effect, so that when light reflects off the curved surface, the image appears undistorted to the viewer.

Inventive Principle:
Principle #13The other way round (Inversion)

3Manufacturing precision

If non-uniform spacing is used to correct distortion on curved surfaces, then image shape accuracy is improved, but the complexity of arranging and controlling display elements increases

Engineering Contradiction:
Improveimage shape accuracyVSAvoidarrangement complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent segments the display into two independent directional components: uniform circumferential spacing and non-uniform radial spacing. This segmentation allows the complex three-dimensional curved surface problem to be broken down into manageable one-dimensional spacing patterns in each direction, simplifying the overall design and control.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for distortion-free projection of images on curved surfaces by adjusting the spacing of display elements, ensuring the projected image matches the intended shape, even with varying windshield curvatures, and facilitates easy replacement of failed elements.

Implementation Method 1

the image light emitted from the plurality of display elements is reflected on the curved surface to display a target image

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12601913B2Display apparatus and display system
Publication Date: 2026.04.14 SONY GROUP CORP
  • US12601913B2 patent drawing
  • US12601913B2 patent drawing
  • US12601913B2 patent drawing

AI summary

[Object] To easily display an image with reduced distortion on a screen having a curved surface.[Solving Means] A display apparatus includes a plurality of display elements that emits image light to a screen having a curved surface, the plurality of display elements being arranged at non-uniform intervals therebetween such that the image light emitted from the plurality of display elements is reflected on the curved surface to display a target image.