Curved Display Dual Pretilt Alignment Layers

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Solution Overview

Problem

Conventional curved display devices face challenges in achieving improved display quality due to limitations in aligning liquid crystal molecules, leading to texture defects when the display is curved, which affect the three-dimensional effect and user immersion.

Innovation Solution

The implementation of a curved display device with a first and second alignment layer, where the first alignment layer includes polymerized reactive mesogens with a specific pretilt-angle and the second alignment layer has a different pretilt-angle, allowing for distinct alignment of liquid crystal molecules between the substrates, and the application of electric fields to form these layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single alignment layer is used in curved display devices, then the structure is simple, but texture defects occur due to improper liquid crystal molecule alignment

Engineering Contradiction:
Improvealignment layer structureVSAvoiddisplay quality
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The single alignment layer is divided into two separate alignment layers (first alignment layer and second alignment layer) with different pretilt angles. This segmentation allows each layer to independently control liquid crystal molecule alignment in specific directions, resolving the texture defects that occur with a single alignment layer while maintaining manageable structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first and second alignment layers are assigned different local qualities in terms of pretilt angles. The first alignment layer has a first pretilt angle and the second alignment layer has a second pretilt angle, creating localized alignment characteristics that work together to eliminate texture defects in curved display regions.

Inventive Principle:
Principle #3Local quality

2Reliability

If multiple alignment layers with different pretilt-angles are used, then display quality improves, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvedisplay qualityVSAvoidalignment layer formation
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The first alignment layer is formed on the first substrate before the liquid crystal composition is introduced. This preliminary action establishes the initial alignment framework, allowing subsequent steps to build upon this foundation and simplifying the overall manufacturing process despite the presence of multiple alignment layers.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The liquid crystal composition containing reactive mesogens acts as an intermediary medium between the first and second alignment layers. The reactive mesogens align with both alignment layers and form a bridge that transfers alignment information, facilitating the integration of multiple alignment layers with different pretilt angles into a cohesive structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If reactive mesogens with functional groups are used in the alignment layer, then liquid crystal molecule alignment precision improves, but material selection becomes more restricted

Engineering Contradiction:
Improvemolecule alignment precisionVSAvoidmaterial selection
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The reactive mesogens are modified by introducing functional groups with charges (positive or negative). This parameter change in the molecular structure enables precise interaction with the alignment layers and liquid crystal molecules, achieving high alignment precision. The charged functional groups provide specific interaction mechanisms that enhance alignment control.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The alignment layer material is constructed as a composite system combining reactive mesogens with charged functional groups. This composite approach integrates the alignment properties of reactive mesogens with the electrostatic interaction capabilities of charged functional groups, achieving both high alignment precision and controlled material properties.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances display quality by reducing texture defects and improving the three-dimensional effect, providing better user immersion and presence when viewing curved images.

Implementation Method 1

The first alignment layer includes reactive mesogens that are polymerized with each other and is disposed between the first substrate and the liquid crystal layer

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 2

providing light and electric fields to the liquid crystal composition to form a first alignment formation layer on the first substrate

Methodology Applied
Scientific EffectElectric field alignment: Electric Field

Implementation Method 3

The reactive mesogens have a functional group having charges

Methodology Applied
Scientific EffectElectrostatic interaction: Electrostatics

Data Source

PatentUS11586074B2Curved display device comprising a first alignment layer having a first pretilt-angle and a second alignment layer having a second pretilt-angle and method of manufacturing the same
Publication Date: 2023.02.21 SAMSUNG DISPLAY CO LTD
  • US11586074B2 patent drawing
  • US11586074B2 patent drawing
  • US11586074B2 patent drawing

AI summary

A curved display device includes a first substrate, a second substrate facing the first substrate, a liquid crystal layer disposed between the first and second substrates, the liquid crystal layer including liquid crystal molecules, a first alignment layer including reactive mesogens which are polymerized with each other, the first alignment layer being disposed between the first substrate and the liquid crystal layer, and a second alignment layer disposed between the liquid crystal layer and the second substrate, where the reactive mesogens have a functional group having charges.