Curved Display Image Transport Layer for Gap Hiding

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Solution Overview

Problem

Electronic devices with displays face challenges in integrating displays and other components due to space constraints, particularly in designs with limited space, where the shape and characteristics of displays hinder seamless integration and user interaction.

Innovation Solution

The use of image transport layers formed from coherent fiber bundles or Anderson localization material, which receive images from pixel arrays and transport them to output surfaces with different shapes, minimizing display borders and enhancing ergonomics by allowing curved and compound curvature surfaces, while incorporating light-emitting devices and touch sensors for interactive features.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If traditional flat displays are used, then integration is simple, but space utilization is poor and borders are visible

Engineering Contradiction:
Improvedisplay areaVSAvoidintegration complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent applies curvature to the display surface by using an image transport layer with curved geometry that maps a flat pixel array onto a curved output surface. This increases the effective display area while maintaining a compact form factor, resolving the contradiction between maximizing display area and managing integration complexity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The invention transitions from a two-dimensional flat display to a three-dimensional curved display surface. The image transport layer acts as a geometric transformer that projects the flat image onto a curved surface, adding a dimensional aspect that increases display area without proportionally increasing device volume or integration complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Shape

If curved display surfaces are used, then aesthetics and ergonomics are improved, but image transport complexity increases

Engineering Contradiction:
Improvedisplay surface shapeVSAvoidimage transport complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The image transport layer serves as an intermediary component between the flat pixel array and the curved display surface. This mediator handles the geometric transformation, allowing the pixel array to remain simple while achieving complex curved output surfaces. The intermediary absorbs the complexity of coordinate mapping and image warping.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces complex mechanical curved display structures with an optical/image transport solution. Instead of physically curving the pixel array or using complex mechanical assemblies, the invention uses an image transport layer to optically project the flat image onto a curved surface, substituting mechanical complexity with optical transformation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Volume of moving object

If display space is minimized, then device compactness is improved, but integration of components becomes difficult

Engineering Contradiction:
Improvedevice volumeVSAvoidcomponent integration ease
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The image transport layer is integrated as a nested component within the display structure, positioned between the pixel array and the front surface. This nesting allows multiple functions (image transport, curvature achievement, touch sensing integration) to be combined in a compact layered structure, reducing overall device volume while maintaining integration ease.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The image transport layer serves multiple functions simultaneously: it transports images from the flat pixel array to the curved surface, provides the curved display geometry, and can integrate touch sensing capabilities. This multi-functionality reduces the need for separate components, easing manufacturing and integration while minimizing device volume.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient image transport and interaction on non-planar surfaces, enhancing device aesthetics and usability by minimizing borders and allowing flexible display integration, while maintaining image integrity and adding touch sensitivity.

Implementation Method 1

image transport layers formed from coherent fiber bundles

Methodology Applied
Scientific EffectOptical fiber: Optical Fibre

Implementation Method 2

light-emitting devices that provide light to the image transport layers. A light-emitting device may include light-emitting diodes

Methodology Applied
Scientific EffectLight-emitting diode: Light Emitting Diode

Data Source

PatentUS11630537B2Electronic devices with curved display surfaces
Publication Date: 2023.04.18 APPLE INC
  • US11630537B2 patent drawing
  • US11630537B2 patent drawing
  • US11630537B2 patent drawing

AI summary

An electronic device may have light-emitting devices. A light-emitting device may include light-emitting diodes, a display, or other components that emit visual output. One or more image transport layers may be included in the electronic device. An image transport layer may have an input surface that receives an image and an output surface to which the image transport layer transports the image for viewing by a user. The image transport layers may have areas with compound curvature and other shapes. Deformed image transport layer structures such as deformed fibers in a coherent fiber bundle may be configured to hide gaps in displays and other structures. Displays may include light detectors that serve as a two-dimensional touch sensor. The touch sensor may detect touch input on an output surface of an image transport layer. Image transport layer material may be incorporated into buttons, elongated housings, wearable devices, and other equipment.