Curved Drill Deflector Attachment for Hard-to-Reach Drilling

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Solution Overview

Problem

Conventional drilling devices and drilling resistance measuring devices are limited in their ability to perform drilling or resistance measurements at locations that are difficult to reach, such as the ground level or above head, requiring complex evaluation software and challenging positioning.

Innovation Solution

A deflector attachment that allows the drilling needle to be guided at an offset angle from the drill axis, enabling the drilling device or resistance measuring device to be retrofitted with a curved deflector housing for easy access to hard-to-reach locations, using either rigid or bendable deflector housings with adjustable angles and fastening means.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional drilling device is used with a straight drill axis, then the device structure is simple and easy to operate, but it cannot perform drilling at hard-to-reach locations such as ground level or above head

Engineering Contradiction:
Improveability to drill at hard-to-reach locationsVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The drilling device is segmented into a main drilling unit and a separate deflector attachment. The deflector attachment can be detached and reattached at different positions or orientations, allowing the drilling device to access hard-to-reach locations without modifying the main drilling unit's structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A deflector attachment serves as an intermediary component between the drilling device and the workpiece. This deflector redirects the drill axis at a predetermined angle, enabling the drill to reach locations that would otherwise be inaccessible while keeping the drilling device itself simple and unchanged.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the drilling device is repositioned to access hard-to-reach locations, then accessibility is improved, but positioning becomes challenging and time-consuming

Engineering Contradiction:
Improveaccessibility to hard-to-reach locationsVSAvoidpositioning time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The deflector attachment is pre-configured with a predetermined angle and fastening means that enable quick attachment and detachment. This preliminary preparation allows the operator to rapidly reposition the drilling device without complex adjustments or time-consuming setup procedures.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The deflector attachment incorporates fastening means that allow for dynamic and quick adjustment of the drilling device's orientation. The attachment can be rapidly secured or released, enabling the operator to adapt to different working positions efficiently without permanent modifications.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If drilling is performed at angles deviating from 90° to reach hard-to-reach locations, then accessibility is improved, but measurement evaluation becomes more complex

Engineering Contradiction:
Improvedrilling at various anglesVSAvoidevaluation software complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The deflector attachment provides a localized angle adjustment at the point of contact with the workpiece, while the main drilling device and measurement system remain unchanged. This means the measurement evaluation can use the same software and methods as conventional drilling, as the deflector only affects the local drilling angle without altering the measurement data structure.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11370037B2Deflector attachment for a drilling tool, drilling device, and conversion set, and method for carrying out drilling at locations which are difficult to reach
Publication Date: 2022.06.28 IML INSTRA MECHANIK LABOR
  • US11370037B2 patent drawing
  • US11370037B2 patent drawing
  • US11370037B2 patent drawing

AI summary

The invention relates to a deflector attachment (1), which is designed to be arranged on a predetermined drilling tool (111) having a predetermined drilling needle (19) which can be supported and guided along a drill axis (b) and which protrudes out of a housing (12) of the drilling tool (111) at the front. The deflector attachment (1) can be arranged on the front face of the drilling tool (111) and has a deflecting housing in which, in an arrangement for use, the drilling needle (19) emerging from the housing (12) of the drilling tool (111) can be guided. In the arrangement for use the deflecting housing is curved by a predetermined angle (a) and provides a drilling needle exit axis (a) which is offset by the predetermined angle (a) in relation to the predetermined drill axis (b) of the drilling tool (111). The invention further relates to a drilling device having a deflector attachment according to the invention, to a conversion set for drilling devices, and to a method for carrying out drilling or drill resistance measurements at a predetermined location of an object using the drilling device with deflector attachment.