Curved Connection Fitting Reduces Pressure Loss in Water Systems

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Solution Overview

Problem

Existing drinking and process water systems experience significant pressure losses when the ring main flow is reintroduced into the riser pipe string, leading to inefficiencies and low volume flow, especially when no water is drawn from connected consumers.

Innovation Solution

The ring main flow is reintroduced into the riser pipe string in an arcual manner, approximating a tangential approach, and the threading-out process occurs in a bend, minimizing pressure losses. Additionally, a guide element and offset central axes within the connection fitting reduce flow resistance, and smaller outlet and threading openings enhance flow velocity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the ring main flow is reintroduced straight into the riser pipe string at an angle of no more than 75° to the main flow direction, then the connection fitting is easier to install, but considerable pressure losses still occur

Engineering Contradiction:
Improveease of installationVSAvoidpressure loss
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The threading-in or threading-out channel opening into the line channel opens in the form of an arc or a segment of a circle, allowing the ring main flow to approach the main flow direction tangentially. This curved geometry eliminates sharp angles and creates a smooth flow transition, significantly reducing pressure losses while maintaining ease of installation

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Stability of the object's composition

If the ring line is introduced at an angle of approximately 90° to the main flow direction, then the flow separation is reduced, but the connection fitting becomes more complex and pressure losses increase

Engineering Contradiction:
Improveflow stabilityVSAvoidpressure loss
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The arc-shaped or segmental threading-in/threading-out channel opening creates a gradual flow transition that maintains flow stability without requiring a 90° introduction angle. The curved geometry allows the ring main flow to merge smoothly with the main flow direction, achieving flow stability with minimal pressure loss

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Quantity of substance

If a narrowing of the cross section is generated to create a Venturi effect, then negative pressure is generated to increase volume flow, but the connection fitting becomes more complex and pressure losses increase

Engineering Contradiction:
Improvevolume flowVSAvoidpressure loss
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The curved, arc-shaped threading channel opening naturally guides the ring main flow to approach tangentially, creating efficient flow patterns without requiring Venturi effect narrowing. This geometric solution increases volume flow through improved flow dynamics while avoiding the complexity and pressure losses associated with cross-sectional narrowing

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces pressure losses and increases the volume flow through the system, ensuring efficient water distribution even when no water is drawn from connected consumers, while being easy to install and produce.

Implementation Method 1

the ring main flow approaches the main flow direction in the riser pipe line approximately tangentially, so that the pressure losses are further reduced

Methodology Applied
Scientific EffectTangential flow approach:

Implementation Method 2

the parts of the flow separate approximately tangentially through the riser pipe, so that the pressure losses are also further reduced

Methodology Applied
Scientific EffectFlow separation minimization: Flow Separation

Data Source

PatentEP2818597B1Drinking water or domestic water system with such a fitting
Publication Date: 2017.03.29 REHAU AG & CO
  • EP2818597B1 patent drawing
  • EP2818597B1 patent drawing
  • EP2818597B1 patent drawing

AI summary

The present invention relates to a one-piece connection fitting (1, 1') for connecting a ring main (25) with at least one consumer (22, 22', 22", 22'') to a floor or riser pipe string or ring (21), comprising an inlet opening (4) with a substantially circular cross-section connectable to the string or ring (21), an outlet opening (5) with a substantially circular cross-section connectable to the string or ring (21), a conduit channel (3) extending from the inlet opening (4) to the outlet opening (5), an insertion or extraction opening (15) provided for connecting the ring main (25), and an insertion or extraction channel (14) opening into the conduit channel (3), wherein the insertion or extraction channel (14) opening into the conduit channel (3) is curved or segmented into a curve extending from the inlet opening (4). the main flow direction (H) towards the outlet opening (5) enters the conduit channel (3).Furthermore, the present invention also relates to a drinking or service water system with at least one floor or riser pipe string or ring (21), comprising several ring lines (25) arranged one behind the other in the direction of flow in the string or ring (21), each leading to at least one consumer (22, 22', 22", 22'') and each connected to the string or ring (21) via a one-piece connecting fitting (1, 1') according to one of the preceding claims.